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The best bluewater sailboats (we analyzed 2,000 boats to find out)

By Author Fiona McGlynn

Posted on Last updated: May 16, 2023

We analyzed two-thousand bluewater sailboats to bring you a list of proven offshore designs

BEST BLUEWATER SAILBOATS

What are the best bluewater sailboats?

This was a question we asked a lot of experienced cruisers when we decided to sail across the Pacific. We needed a boat after all, and we wanted to buy the best bluewater sailboat we could afford.

We heard a lot of strong opinions.

Some sailors thought it was reckless to go offshore in any boat that didn’t have a full keel.

Others prioritized performance, and wouldn’t dream of going anywhere in a slow boat like the Westsail 32 (a.k.a. a “Wet Snail 32”).

Opinions like these left us feeling confused like we had to choose between safety and performance.  

If we learned anything from these conversations, it’s that what makes a bluewater boat is a hotly debated topic!

However, there’s a way to cut through all the opinions and get to the bottom of it. The solution is….

We analyzed just under 2,000 boats embarking on ocean crossings (over a 12 year time period) and came up with a list of the ten best bluewater sailboats.

Where did we get our data?

The data for our best bluewater sailboats list comes from 12 years of entries in the Pacific Puddle Jump (PPJ), an annual cross-Pacific rally. We took part in 2017 and had a ball!

You can read about the methodology we used to analyze this data at the bottom of the post.

What do we mean by “best”?

We know, that word is overused on the internet!

Simply, based on our data set, these were the most common makes and models entered in the PPJ cross-Pacific rally. There were at least 10 PPJ rally entries for every make of boat on our top 10 list.

So, these boats are 100% good to go?

No! A bluewater boat isn’t necessarily a seaworthy boat. Almost every cruiser we know made substantial repairs and additions to get their offshore boat ready, adding watermakers , life rafts, solar panels, and more.

Also, you should always have a boat inspected by a professional and accredited marine surveyor before buying it or taking it offshore.

But my bluewater baby boat isn’t on this list!?

There are hundreds of excellent bluewater yachts that are not on this list. For instance, we sailed across the Pacific in a Dufour 35, which didn’t even come close to making our top 10 list.

Choosing the right boat is very much an individual journey.

Where can I find these bluewater boats for sale?

We recognize that a top 10 list won’t get you very far if you’re shopping for a bluewater boat (especially if you’re looking in the used market).

So, to help you find your perfect boat, we’re going to create a big list of bluewater boats that you can use to refine your search on Yachtworld, Craigslist, or any other places to buy a used boat .

Sign up for our newsletter to get our big list of bluewater boats list as soon as it comes out.

We’re also working on a series of posts by size class. For example, if you’re looking for a smaller boat, you can narrow it down to the best bluewater sailboats under 40 feet .

Takeaways from our analysis

There were no big surprises on an individual boat level. All of these makes are considered good cruisers, some of them are even best-selling designs! However, there were a few things that caught our eye.

“Go simple, go small, go now” still holds water

We were thrilled to see the smallest boat in our roundup at the very top of the list! Westsail 32 owners can take pride in their small but mighty yachts (and ignore all those snail-sayers).

While undoubtedly there’s been a trend towards bigger bluewater cruisers in recent years, small cruising sailboats seem to be holding their own. 60% of the monohulls on this list were under 40 feet (if you count the Valiant 40 which sneaks just under at 39.92 feet).

Cat got our tongue

So, we knew catamarans were a thing, but we didn’t fully appreciate HOW popular they’d become!

50% of our top 10 bluewater boat list consists of catamarans—a good fact to toss out the next time you’re trying to garner a happy hour invite on the party boat next door (which will undoubtedly be a catamaran).

Still got it!

We’ve got good news for all you good old boat lovers! 60% of the boats on our list were first built before 2000.

While these older models are less performance-oriented than modern designs, cruisers value these boats for their ability to stand up to rough seas and heavy weather. It just goes to show that solid bones and classic looks never go out of style.

Alright, without further ado, let’s dive into our list of the 10 best bluewater boats!

The 10 best bluewater boats

best bluewater sailboats

1. Westsail 32

The Westsail 32 is an iconic bluewater sailboat

The Westsail 32 is one of the most iconic bluewater cruisers and 19 have set out to cross the Pacific in the PPJ rally since 2009.

In 1973, this small cruising sailboat garnered a 4-page spread in Time magazine. The article inspired many Americans to set sail and the Westsail 32, with its double-ender design, set the standard for what a real bluewater cruiser should look like.

There were approximately 830 built between 1971 and 1980.

This small boat has taken sailors on ocean crossings and circumnavigations. Though considered “slow” by some, the heavily-built Westsail 32 has developed a loyal following for her other excellent offshore cruising characteristics.

If you’re interested in small bluewater sailboats, check out our post on the best small sailboats for sailing around the world .

LOA32.00 ft / 9.75 m
First built1971
BuilderWestsail (USA)
DesignerW. Crealock / W. Atkin
Hull typeLong keel, trans. hung rudder
Rig typeCutter
Displacement19,500 lb / 8,845 kg

2. Lagoon 380

Lagoon 380

The Lagoon 380 is a reliable, solidly built catamaran and considered roomy for its size. We counted 18 of them in our data set. With over 800 boats built , it may be one of the best-selling catamarans in the world. Like the other boats on this list, the Lagoon 380 has proven itself on long passages and ocean crossings, winning it many loyal fans.

LOA37.89 ft / 11.55 m
First built2000
BuilderJeanneau (FRA)
DesignerV. Peteghem / L. Prévost
 typeCat. twin keel
Rig typeFractional sloop
Displacement16,005 lb / 7,260 kg
More specifications

3. Lagoon 440

Lagoon 440 is a bluewater catamaran

18 Lagoon 440s have set out to cross the Pacific in the PPJ rally since 2009.

Why leave the comforts of home, when you can take them with you? The Lagoon 440 is a luxurious long-range cruiser, offering beautiful wood joinery, spacious accommodations, and a deluxe galley. Oh, and you have the option of an electric boat motor !

SAIL and Sailing Magazine have both done in-depth reviews of the Lagoon 440 if you want to learn more.

LOA44.65 ft / 13.61 m
First built2004
BuilderLagoon (FRA)
DesignerV. Peteghem / L. Prévost
Hull typeCat. twin keel
Rig typeFractional sloop
Displacement26,786 lb / 12,150 kg

4. Amel Super Maramu (incl. SM 2000)

Amel Super Maramu is a popular bluewater sailboat

If you follow the adventures of SV Delos on YouTube, you probably know that the star of the show (SV Delos— in case the title didn’t give it away ) is an Amel Super Maramu. These classic bluewater sailboats can be found all over the world, proof they can go the distance.

We counted 16 Amel Super Maramus and Super Maramu 2000s in our list of PPJ entries.

Ready to join the cult of Amel? Read more about the iconic brand in Yachting World.

LOA52.49 ft / 16.00 m
First built1989
BuilderAmel (FRA)
DesignerH. Amel / J. Carteau
Hull typeWing keel
Rig typeMasthead ketch
Displacement35,274 lb / 16,000 kg

5. Valiant 40

The Valiant 40 is an iconic bluewater cruiser

When I interviewed legendary yacht designer, Bob Perry, for Good Old Boat in 2019, he told me that the Valiant 40 was one of the boats that most defined him and marked the real start of his career.

At the time, heavy displacement cruisers were considered sluggish and slow, especially in light winds.

Perry’s innovation with the Valiant 40 was to combine a classic double ender above the waterline, with an IOR racing hull shape below the waterline. The result was the first “performance cruiser”, a blockbuster hit, with over 200 boats built in the 1970s.

It’s no surprise we counted 16 Valiant 40s in our data set.

Cruising World magazine dubbed it “a fast, comfortable, and safe cruising yacht,” and there’s no doubt it’s covered some serious nautical miles.

It’s worth noting that there were blistering problems with hull numbers 120-249 (boats built between 1976 and 1981). Later models did not have this problem. Despite the blistering issues, the Valiant 40 remains one of the most highly thought of bluewater designs.

LOA39.92 ft / 12.17 m
First built1973
BuilderUniflite/Valiant (USA)
DesignerR. Perry
Hull typeFin keel, rudder on skeg
Rig typeCutter
Displacement23,520 lb / 10,668 kg

6. TAYANA 37

The Tayana 37 is a top bluewater boat

The Tayana 37 is another hugely popular Perry design. The first boat rolled off the production line in 1976 and since then, nearly 600 boats have been built. Beautiful classic lines and a proven track record have won the Tayana 37 a devoted following of offshore enthusiasts.

12 Tayana 37s have set out to cross the Pacific in the PPJ rally since 2009. Read more about the Tayana 37 in this Practical Sailor review .

LOA36.67 ft / 11.18 m
First built1976
BuilderTa Yang (TWN)
DesignerR. Perry
Hull typeLong keel
Rig typeCutter
Displacement22,500 lb / 10,206 kg
 

7. Lagoon 450

The Lagoon 450 is one of the best bluewater sailboats

If this list is starting to sound like a paid advertisement, I swear we’re not on Lagoon’s payroll! This is the third Lagoon on our list, but the data doesn’t lie. Lagoon is making some of the best cruising sailboats.

The 450 has been a hot seller for Lagoon, with over 800 built since its launch in 2014. While not a performance cat, the Lagoon 450 travels at a reasonable speed and is brimming with luxury amenities.

At least 12 owners in the PPJ rally chose the Lagoon 450 to take them across the Pacific. It’s no wonder SAIL had so many good things to say about it.

LOA45.80 ft / 13.96 m
First built2014
BuilderLagoon (FRA)
DesignerV. Peteghem / L. Prévost
Hull typeCat. twin keel
Rig typeFractional sloop
Displacement33,075 lb / 15,003 kg

8. Fountaine Pajot Bahia 46

Fountaine Pajot Bahia 46 Bluewater Sailboat

There were 11 Fountaine Pajot Bahia 46s in our data set.

Fountaine Pajot released the Bahia 46 in 1997, a sleek design for traveling long distances. Its generously-sized water and fuel tanks along with ample storage for cruising gear are a real plus for the self-sufficient sailor.

According to Cruising World , “Cruising-cat aficionados should put the Bahia 46 on their “must-see” list.”

LOA46.10 ft / 14.05 m
First built1997
BuilderFountaine Pajot (FRA)
DesignerJoubert-Nivelt
Hull typeCat. twin keel
Rig typeFractional sloop
Displacement21,385 lb / 9,700 kg
 See

9. Catalina 42 (MKI, MKII)

Catalina 42 bluewater boat

10 Catalina 42s (MKI and MKII) have set out to cross the Pacific in the PPJ rally since 2009.

The Catalina 42 was designed under the guidance of the legendary yacht designer and Catalina’s chief engineer, Gerry Douglas.

One of Catalina’s philosophies is to offer “as much boat for the money as possible,” and the Catalina 42 is no exception. According to Practical Sailor , Catalina aims to price its boats 15% to 20% below major production boats like Hunter and Beneteau.

Practical Sailor has a great in-depth review of the Catalina 42 .

LOA41.86 ft / 12.76 m
First built1989
BuilderCatalina (USA)
DesignerCatalina
Hull typeFin keel, spade rudder
Rig typeMasthead sloop
Displacement20,500 lb / 9,299 kg

10. Leopard 46

Leopard 46 bluewater sailboat

Since 2009, 10 Leopard 46s have embarked on Pacific crossings in the PPJ rally.

Leopards have won legions of fans for their high build quality, robust engineering, and excellent performance.

The Leopard 46 also boasts something of a racing pedigree. It was built in South Africa by Robertson and Caine and designed by Gino Morelli and Pete Melvin, who came up with the record-breaking catamaran Playstation / Cheyenne 125 .

Read more about the Leopard 46 in this Cruising World review .

LOA46.32 ft / 14.12 m
First built2006
BuilderRobertson & Caine (RSA)
DesignerMorelli & Melvin
Hull typeCat. twin keel
Rig typeFractional sloop
Displacement24,206 lb / 10,980 kg

Methodology

What the data is and isn’t.

The PPJ data was a real boon because it reflects a wide range of cruising boats: small, big, old, new, expensive, and affordable. We think this may be because the PPJ is a very financially accessible rally—the standard entry cost is $125 or $100 if you’re under 35 (age or boat length!).

We did look at data from other (pricier) rallies but found that the results skewed towards more expensive boats.

Needless to say, the data we used is just a sample of the bluewater boats that crossed the Pacific over the last 10+ years. Many cruisers cross oceans without participating in a rally!

Entries vs. completions

The data we used is a list of the PPJ entries, not necessarily the boats that completed the rally. In instances where we saw the same boat entered multiple years in a row, we assumed they’d postponed their crossing and deleted all but the latest entry to avoid double counting.

Boat make variations

The world of boat building and naming can get pretty complicated. Sometimes a manufacturer changes a boat’s name a year or two into production, other times the name remains the same but the boat undergoes a dramatic update.

For the most part, we’ve used SailboatData.com’s classification system (if they list the boats separately, then we have also), except where there are two separately listed models that have the same LOA, beam, and displacement.

Fiona McGlynn

Fiona McGlynn is an award-winning boating writer who created Waterborne as a place to learn about living aboard and traveling the world by sailboat. She has written for boating magazines including BoatUS, SAIL, Cruising World, and Good Old Boat. She’s also a contributing editor at Good Old Boat and BoatUS Magazine. In 2017, Fiona and her husband completed a 3-year, 13,000-mile voyage from Vancouver to Mexico to Australia on their 35-foot sailboat.

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Sail Universe

Editor’s Choice: 18 Bluewater Sailboats We Love

Advantages of bluewater sailboats, factors to consider when buying a blue water sailboat, allures 51.9, contest 55cs, discovery revelation 480, grand soleil 42 lc, hallberg-rassy 48mk ii, island packet 349, j/boats j/45, najad 395 cc, outbound 56.

Bluewater sailboats

Looking to sail the open seas? Bluewater sailboats are your answer. With their sturdy construction and ability to handle rough conditions, these boats are designed for serious offshore sailing adventures. In this comprehensive guide, we will delve into the world of blue water sailboats and provide you with everything you need to know. From their unique features to their advantages and considerations, we will explore it all.

Bluewater sailboats are known for their strength and durability. Built to withstand the challenging conditions of ocean crossings, these boats offer stability and safety on long voyages. Whether you’re planning a solo trip or setting off with a crew, a blue water sailboat is an excellent option to explore the depths.

We will discuss the key characteristics that make blue water sailboats stand out, such as their hull design, rigging, and navigation systems. Additionally, we’ll explore the various types and sizes available to help you find the perfect fit for your sailing aspirations.

So, if you’ve ever dreamed of embarking on a thrilling ocean adventure, join us as we navigate the world of bluewater sailboats and uncover everything you need to know.

Bluewater sailboats are designed to withstand the demanding conditions encountered during long ocean voyages. They possess several key characteristics that set them apart from other types of sailboats. 

bluewater sailboats

1. Sturdy Construction

Bluewater sailboats are built with robust materials and construction techniques to ensure their strength and durability. They feature reinforced hulls made of fiberglass, aluminum, or steel, which can withstand the impact of large waves and adverse weather conditions. These boats are designed to handle the constant stresses of offshore sailing without compromising their structural integrity.

2. Seaworthiness

One of the defining characteristics of bluewater sailboats is their seaworthiness. They are designed to handle rough seas and strong winds, providing a stable and comfortable ride even in challenging conditions. The shape of their hulls, with a deep V or modified full-keel design, allows them to cut through waves and maintain stability, minimizing the rolling motion commonly experienced on other types of sailboats.

3. Self-Sustainability

Bluewater sailboats are equipped with systems that enable self-sustainability during long voyages. They typically have large water and fuel tanks, allowing sailors to carry ample supplies for extended periods at sea. In addition, these boats often come equipped with renewable energy sources such as solar panels or wind turbines, reducing the reliance on external power sources.

Bluewater sailboats offer numerous advantages for sailors looking to embark on offshore adventures. Here are some of the key benefits of choosing a blue water sailboat for your next sailing journey.

1. Safety and Stability

When sailing across vast oceans, safety is paramount. Bluewater sailboats provide a high level of safety and stability, thanks to their sturdy construction and seaworthiness. These boats are designed to handle adverse weather conditions and rough seas, ensuring the safety of the crew and the vessel. The robust hulls and well-balanced designs make them less prone to capsizing or taking on water, providing peace of mind during long voyages.

2. Long-Distance Capability

Bluewater sailboats are specifically designed for long-distance sailing. They have the capacity to carry ample supplies, including food, water, and fuel, allowing sailors to embark on extended journeys without the need for frequent resupply stops. With their self-sustainability features and efficient hull designs, these boats can cover long distances efficiently and comfortably.

3. Comfort and Liveability

Living aboard a bluewater sailboat for an extended period requires comfort and practicality. These boats are designed with spacious interiors, allowing for comfortable living quarters during long voyages. They often feature multiple cabins, a well-equipped galley, and ample storage space for provisions and personal belongings. The layout and design of blue water sailboats prioritize functionality and convenience, ensuring a comfortable living experience even in the middle of the ocean.

And now… it’s time to discover together our selection of 18 Bluewater sailboats we love!

The Allures 51.9 innovates with its full-beam aft owner’s cabin. This model disrupts the codes of the yard also outside with its cockpit of 6 meters long with sunbath and swim platform for comfort; the navigation space can be protected by a hardtop to navigate in any security. The boat has a length of 51.9 feet (15.8 meters) and a beam (width) of 15.4 feet (4.7 meters). It is equipped with a fixed keel and a composite hull, which provides good stability and seaworthiness. The Allures 51.9 is available in a variety of configurations, including a three-cabin layout with a spacious owner’s cabin and two guest cabins, or a two-cabin layout with a larger owner’s cabin and a smaller guest cabin. It is also equipped with a well-equipped galley, a large saloon, and a navigation station.  Allures official website .

amel 60 Bluewater sailboats

In a dynamic evolution and complementary to their range,  Amel  launched a larger model, with a higher specification and built with attention to details. Riding on the success of the  Amel 50 , the Amel 60 is an enhanced version of the new Amel design . The brand’s fundamental characteristics are well represented in this large yacht, with an additional 10 feet increasing her volume as well as her interior and exterior living spaces, while still ensuring ease of use for a small crew. 

Signed Berret-Racoupeau, the generous volumes of this large yacht have been designed to allow owners and their guests to fully enjoy life on board, while preserving everyone’s privacy: a large living space in the saloon, an ultra-equipped high-end galley three cabins each with a bathroom, an even larger protected cockpit, opening onto sunbathing areas ideal for relaxation.

contest 55cs Bluewater sailboats

The  Dutch specialist  in semi-custom constructions Contest Yachts presented the brand new 17-metre Contest 55CS at Boot Dusseldorf 2020. Don’t call it “simply” a  bluewater  yacht. The stunning lines both above and below water from star designers Judel/Vrolijk shall ensure a real sporty character. A newly conceived interior styling now features an even bigger flowing corner radius to the exquisitely finished timber work. There are also now more optional hull windows in up to four stations along the yacht’s length.

discovery revelation 480

Discovery Yachts  presented the new Revelation 480 at  Boot Dusseldorf 2020 . This is the first model of the new Revelation line and differs from the Southerly line for the fixed keel and the lowered saloon. Yes, the Revelation 480 is a lowered saloon boat based on the well-known Southerly 480. The Revelation 480 combines bluewater capability with a low, sleek coachroof that contributes to an interesting aesthetic. Down below, the single level interior is extremely light and exquisitely furnished.

grand soleil 42 lc

The Grand Soleil 42 LC is  Cantiere del Pardo ’s latest entry model of the bluewater line. Comfort and sailing autonomy are the main features of this 12-meter, designed by Marco Lostuzzi together with Nauta Design and Cantiere del Pardo’s Technical Office.

The 42 LC is available in two versions; standard or sport. The former is equipped with aft benches, and a carbon arch over the cockpit, designed to keep this area free of the mainsheet traveller. The GS 42 LC’s hull guarantees great stability thanks to greater hull volume. The well-proportioned sail plan optimizes the high-performance sailing standards. As with the rest of the Long Cruise range, the Grand Soleil 42 LC is designed to provide greater and more luxurious comfort on board.

The interior layout is available with either two or three cabins, to meet the client’s needs. Both versions include two heads with a shower. In the saloon, a three-seater sofa is found on the starboard side, while the central seat can be transformed into a chart table.

Hallberg Rassy 48 Mkll Bluewater sailboats

The Hallberg-Rassy 48 MK II is a true bluewater cruiser that offers more natural light, more comfort and more elegance than ever before. With three double cabins and a vast saloon, she offers great space for modern comfort aids. Known far and wide for sturdy construction, superb craftsmanship and signature seaworthiness, Hallberg-Rassy boats are globally respected for their elegant lines and spirited performance.

Hylas H60

Hylas Yachts has collaborated with German Frers for over 40 years and built a reputation for yachts that combine ocean sailing capability, classic lines and exquisitely finished interiors.  Now the company is staking out new territory with the H60. Still ocean capable, still with an exquisite interior but also embracing some of the contemporary demands of today’s cruising sailors. 

Longtime Hylas fans will not be disappointed by her performance. Built using the most advanced construction technologies, the H60 has been designed to excel in all conditions with excellent seakeeping ability. A plumb bow and broad transom make the most of her waterline length underway, providing speed with optimal comfort.

The builder partnered with Milan-based firm  Hot Lab , known for their elegant designs in the superyacht world, to offer interiors that immediately set the new Hylas on a new level.

ice yachts ice 70

The project of the ICE 70 by  ICE Yachts  has been realized using the most advanced modeling and analysis software available today. “ Thanks to the new virtual reality ‘tools’ ,” explains  Felci Yacht Design , “ we have been able to make the owner and the shipyard participant of many geometric and stylistic choices. It is a yacht with high technological potential, starting from the design of the hull and the appendices “. With this sporty bluewater sailboat, the Italian yard wanted to create a technologically avant-garde boat with large, comfortable indoor and outdoor spaces, which is easy to sail and entirely safe at sea. Like all ICE Yachts models, the ICE 70 is a semi-custom product with which the owner has many possibilities for customization and equipment. ICE Yachts official website

island packet 349 Bluewater sailboats

With this model, iconic Island Packet has returned to the Solent-style rig as standard, featuring a mainsail with a working jib and an optional lightweight 170% reacher or asymmetrical that mounts on the integral bow platform and furled with Harken systems. The working jib is fitted with a Hoyt Boom that is self-tending and improves performance with its close sheeting and self-vanging feature, while the large optional reacher or asymmetrical boost performance in light air or when off the wind.

The fully battened mainsail is equipped with a low friction Battcar system and drops easily into a stack pack with an integral cover and lazy jack system.  This rigging offers ease of use and versatility in the varied wind or sea conditions and increased speed and maneuverability.

j/boats j/45

The J/Boats J/45, is a true  bluewater sailing yacht, designed and built for the sea by life-long sailors. The  J/Boats  and  J/Composites teams have collaborated to create a special design for discerning sailors seeking an exceptional sailing experience. The J/45 can be sailed solo, cruised by 2-3 couples or large family, and pleasure sailed or raced with room for the whole crew. This is an investment-grade sailboat that won’t require a professional crew to sail, handle or maintain. J/Boats official website

kraken 50 Bluewater sailboats

The Kraken 50 is designed to be the short-handed bluewater cruising yacht. Due to her steady motion and stability, her crew will be equally comfortable at sea or in the anchorage, and special consideration has been given in the K50 layouts above and below deck to allow for short-handed ocean passage making. The Kraken 50 features the renowned integral  Zero Keel  and fully skegged rudder.

najad 395 cc Bluewater sailboats

N395 CC (centre cockpit) is part of the all-new Najad 395 range, designed in a joint venture by Najad, Farr Yacht Design, and Ken Freivokh Design – superyacht stylist, architects, and interior designers. The N395 CC is characterized by a well-protected large cockpit located close to the center of gravity. It has a well-designed interior and a very comprehensive options list that includes all equipment necessary to tailor the yacht to any individual needs. This model is available in two or three cabin layouts with one or two large heads.

outbound 56 bluewater

Welcome aboard the newest addition to Outbound’s impressive line of offshore passage makers. The new Outbound 56, built from German Frers timeless and proven design continues to fulfill our single mission of building great offshore yachts.  Fast, accommodating and gorgeous, the 56 will take you anywhere your heart desires in style and comfort.

oyster 565 Bluewater sailboats

The entry level yacht for the ‘G6’ range of seven models up to the Flagship Oyster 118.  Using the latest generation of Oyster hull shapes, developed with Humphreys Yacht Design, the Oyster 565 is designed for family sailing without professional crew.

A generous sail locker and lazarette, headroom and bunk lengths to match the larger Oyster Superyachts, the 565 can be configured with many different cabin layouts – and for the first time in Oyster Yachts – can have the master cabin forward and a dinghy garage in the transom.

rm970 Bluewater sailboats

The Brittany based yard is well known not only among ocean sailors but also to those who love short-handed sailing and are looking for seaworthy and easily driven bluewater sailboats, both safe and comfortable. This last aspect is where Fora Marine has made great progress in the last few years, shedding some of the spartan image that characterized their products for many years.

What has not changed, and what is still the RM range’s defining characteristic, is the twin-chined hull, made of Okumé plywood impregnated with epoxy resin (the deck is in fiberglass sandwich). Below the hull, the yard offers two options, a single deep keel or double shoal draft keels. The RM are designed by Marc Lombard, probably one of the architects most able to transform the fashionable chine into an important element in cruising design. A chined hull, when properly drawn, gives both better hull shape and interior volumes. ( Read our test )

rustler 42

The Rustler 42 is a classic looking yacht which combines style that is traditional yet modern. Her cruising layout results in a live aboard yacht that has stability and elegance with the same unique sea-kindly characteristics as the Rustler 36. Below the waterline, she looks conservative with a deep canoe body, long fin keel and a big skeg hung rudder.

Below the decks, this yacht has a spacious open plan saloon. The large, finished saloon table can comfortably seat eight. The aft cabin has standing headroom, a full-width double berth and plenty of storage within lockers and a vanity unit with seat. The aft head incorporates a shower unit and a ‘wet lilies’ locker. At the forepeak the grand master cabin has a 6 ft 6 in double V berth.

swan 58

Signed by  German Frers , the Swan 58 needs to combine the spaces of bluewater sailboats with a fast cruiser performances. Key details include a deck featuring soft and rounded shapes, a new cockpit design, a redefined coach-roof style and large swimming platform. The concept is easy: to give the maximum comfort and liveability at rest, together with maximum efficiency for short handed sailing, without losing the capability to race with a full crew. 

The interiors of the new Swan 58 , which is fitted with European oak, have been conceived as a combination between luxury and comfortable living spaces, storage and volumes for systems and safety features; we find here a large saloon, a galley with a 360 degree layout and three heads. Various interior styling layouts are available varying woods and materials. 

tartan 395 Bluewater

Designed by Tartan naval architect Tim Jackett, the 395 comes out of the Tartan factory in Fairport Harbor and is the perfect example of bluewater sailboats. Her hull shape is an evolution of tried and true concepts proven to deliver great stability and high interior volume while maintaining comforting manners throughout a wide range of sailing conditions. On deck Tartan 395 sports hallmark Tartan design elements such as a traditional cabin house fitted with functional polished stainless steel rectangular portholes.

Like her smaller sister 345, 395’s handcrafted interior is built in maple as standard, with cherry a no-charge option. The lighter maple opens up her interior in ways the darker cherry simply cannot.

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Uncensored Sailing

11 Best Single Handed Bluewater Sailboats

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We know that you’re serious about sailing when you finally think of venturing to the ocean. Who can resist dreaming of solo sailing through the Atlantic? This is an adventure to prove your advanced skills, strength, and experience. 

But before going off on your ocean adventure, you need to plan and prepare . We cannot stress enough the importance of good equipment. There is a lot of sailboat types and models in the market and we want to help you choose the best one for your needs.

Do you know what hull, rigging, and keel types you will need? What’s the best material and model for you to buy? 

We will guide you through important sailboat features needed for the cruise. Follow this review until the end and we will share the 11 best single-handed blue water sailboats for your solo ocean sailing!

What Size Sailboat Is Best for Single-Handed Sailing

What type of hull handles rough water the best, sailboat keel types for blue water sailing, keel or decked stepped mast, sloop or ketch, how many spreaders, cutter rig, self steering gear, furling sails, westsail 32, albin vega 27, pacific seacraft 34, canadian sailcraft 36 traditional, hallberg rassy 352, contessa 32, fast passage 39.

If you are planning to manage your boat single-handedly, then size is an important factor to consider. It can affect the size of your accommodation, and maybe the boat’s design for speed and power.

Being alone, you need to have a clear overview of what is happening on your boat. This is especially important when maneuvering or for docking operations. 

Experienced sailors can handle a 60-foot sailboat but novices would find it difficult with its steep learning curve . Check out the Vendee Globe if you don’t believe me. In general, a good sailboat size for single-handed sailing would range from 25 to 40 feet.

We recommend sailboats with sizes under 40 feet. These have good displacement and are great when against bad weather. They are solo-friendly and simply the most manageable.

But in the end, choosing a suitable size depends on your experience and preference. You need to consider your overall health, age, and physique. Make sure to have a complete understanding of your sailboat before going on your journey to prevent accidents.

The hull or the main body of your boat comes in varying shapes and sizes. Each different type of hull is designed for specific purposes. 

When venturing the blue waters, you need to have a hull design that could handle rough waters easily. The hull shape determines the performance of your sailboat and therefore, should align with your strengths and skills. 

Today, the most popular design would be the heavy displacement hull . This design is intended for ocean cruising and longer sailing travels. 

It has great stability and performs better the deeper the draft is. With this design, you would expect a slow and steady motion during your sea travels with minimal effort. 

V-type hulls, on the other hand, are designed to plane or ride on top of the water. You can usually see these types of hulls on powerboats. The V-type hull usually has a bigger engine and best when dealing with choppy waters while moving at high speed.

Narrow beams are also a great option for those who are looking for another ocean friendly feature . These are usually seen in traditional sailboats.

Canoe stern or the double are considered to be the best sterns for offshore sailing. They help cut through a following sea and really helps prevent the waves from pushing the stern over too much. It also has great buoyancy and balance that is perfect for bluewater cruising.

The best materials for hulls would be fiberglass, metal, and aluminum. These are durable and could last for decades if properly maintained.

Aluminum is lightweight and has resistance to corrosion and impervious to magnetism. Boats built with aluminum are fast, stable, and seaworthy.

Fiberglass hulls need less attention. Currently, boats are usually made of fiberglass as the material is easier for companies and also great for seakeeping and stability.

Metal like steel has high abrasion resistance. It helps retain the boat’s appearance but can be prone to rust and corrosion.

Untitled design 4

A keel is a fin-like blade found at the bottom of a sailboat. It supports the ballast and helps to control and steer the boat. 

It is generally designed to stop the boat from getting blown sideways because of wind pressure. The full keel, modified full keel, fin skeg, and fin spade rudder are all suited for bluewater sailing.

A full keel runs along the full length of the boat – from the bow to the stern – which makes it the most stable in the water. It carries the vessel well and is the safest to use when grounding as it reduces the chances of damage. 

This is most ideal when cruising and the most comfortable out of the four keel types with its minimal heel. Although the slowest on the list, it has great directional stability and steering capability. 

An improved version is the modified full keel . It is a hybrid with improved windward performance and better heel reduction than the full keel. However, it made small concessions on its stability and comfort.

Meanwhile, the fin keel with skeg rudder has more strength and protection against damage and impact. It also has better mobility and steering capability. 

This type has a faster speed and windward performance compared to the modified and full keel types. It is also more balanced, which is ideal for cruiser-racer types of sailboats.

Lastly, we have the fin with a spade rudder. This is the fastest type on the list but also the most vulnerable as the spade rudder greatly relies on the rudder stock. But if you want speed and great windward performance, then this type is the right one for you.

Sailboat Rigging Types

Rigging is the whole system of ropes, chains, and cables. It supports the sailboat mast and controls the sails’ orientation and degree of reefing.

There are two main groups of sailboat rigs, Deck Stepped and Keel Stepped. The main difference lies in the location of its mast step. Both are fine choices and the better rig would depend on your preference.

Just as its names suggests, you can find the mast stand on top of the deck with Deck Stepped and on the hull’s bottom with Keel stepped. This means that to reach the keel, the mast would need to pierce through the cabin.

Deck Stepped rigs have masts that are more flexible because of their contact points, and are easily adjustable for optimal performance. Keel Stepped rig is rigid and strong and offers slow and steady cruising.

Now let’s move on and talk about Slope rigged and Ketch rigged. Which is better?

A sloop rig is simple. It is composed of a mast with a jib and a mainsail. Ketch, on the other hand, is more complex with its two masts with any foresail, main and mizzen mast combinations.

If you are choosing between Sloop and Ketch rigged sailboats for solo sailing, then we recommend Sloop. Although, Ketch is manageable and can be easily used with less strength and effort. This is perfect for cruising as it can work around multiple sailing conditions.

Screenshot 2020 11 26 at 11.53.30

In terms of spreaders, you can freely choose between a single or dual spreader. This deflects shrouds and supports the mast. We do recommend dual spreaders but single spreaders are also good. 

It’s just that double spreaders give the rig more strength and better sail control.

The cutter rig is sometime referred to as an inner forestay or baby stay. Simplest way of describing it is that you have two head sails instead of just one. Gives you more options on sail configurations.

Single Person Sailboat Equipment and Gear

Your sailboat would not be complete without gear and equipment. You might want to invest in autopilot or wind vane, furling headsails, electric windlass, life jackets, and AIS to make your voyage much easier.

Wind Vane is an autopilot steering that you can use without electricity. It is usually placed on the back to catch the wind and respond to various wind conditions.

It automatically adjusts the rudders in response to the wind to alter the boat’s course. This is helpful because it’s like having another crew member on board you don’t have to listen to and feed.

Headsail furling or roller reefing is necessary for easier management of your headsails. It is important to have a functioning and updated roller furling system in order to reef, dowse, or stow the headsail efficiently.

Another item we would recommend is an electric windlass . You can choose one that works vertically or horizontally, depending on your needs. This will help you move the anchor effortlessly with a single button. Using the two windlasses that god gave you makes anchoring more difficult then it needs to be.

Life jackets are a must in every sailboat. Just be sure it fits you and that you know how to use it. Also, be sure to buy a coast guard approved product with a harness that could support your weight. 

The Automatic Identification System (AIS) will help you avoid collisions . It is recommended to get a receiving and transmitting one when going solo sailing. 

This way, you and the other boats with AIS within the radar area are alerted to each other’s speed, course, and direction.

Really, you won’t know what you might encounter in the ocean so you must always be prepared. We hope that these items will help you achieve a safer and more secure sailing experience.

11 Best Sailboats for Solo Sailing

Now, here are 11 sailboats that are best for solo sailing. Any of these vessels are guaranteed to take you safely and comfortably anywhere around the world.

Westsail 32 solo sailing sailboat

This is a long full keel fiberglass sailboat that was built from 1971 to 1981. Its design was based on a previous model, Kendall 32, and has an amazing interior size geared for comfortable cruising.

W32 is widely noted for its seaworthiness. It is built with a strong and durable design and materials to resist extreme sea conditions.

It was used on various voyages and circumnavigations. Its hull is a heavy displacement and double-ender type designed for long periods of sailing.

It is also a cutter-rigged sailboat equipped with a single mast, forestaysail, mainsail, and jib. Its overall length including the bowsprit and boomkin is roughly 40 feet, which is perfect for sailing single-handedly.

Most people would note that the speed and acceleration of W32 are quite slow. This is due to its larger wetted area and sometimes newbies’ mistake of carrying too much on board.

With the right keel, sails, and rig configurations you can improve on W32’s speed and weaknesses. As seen from David King’s documented modifications, W32 proved to be safe, steady, and fast when sailing on blue waters.

Albin Vega 27 single handed solo sailboat

Vega 27 is a modified full keel sailboat with a masthead sloop rig. It was designed around 1966 and became the most popular production sailboat in Scandinavia.

It has a unique look because of its reverse sheer commonly seen in smaller boats to increase the area of its interior. It is made with fiberglass, but has a narrower hull compared to similar sized boats in its class. 

Its shallow hull has a large cutaway as seen with modified full keel designs. This can make her quite stiff, heeling to about 15 degrees when its shoulders are buried.

Still, it is great for single-handed sailing because of its manageability and balance under different conditions. You cannot help but admire its light helm and great tracking capability.

Vega’s light air performance is okay but it shines when the wind blows at 15 knots or more. It could even maintain its dryness even with rough waves and weather conditions.

The most comforting feature would be its control and stability at all times unlike other more modern vessels with spade rudders. Overall, it is safe and ideal for longer cruises offshore.

alberg 30

This 30-foot traditional sailboat could take you anywhere. Alberg is notable for its narrow beams, long overhangs, and full cutaway keel with its directly attached rudder.

It is strong and durable. Its materials were mostly aluminum, hand-laid fiberglass, and polyester resin. More ballasts were produced in later productions as the early ballast was built with iron as opposed to the original lead design.

Alberg is greatly influenced by folk boats in Scandinavia. It is built with fiberglass and has an interior with comfortable full standing headroom and a well-vented galley.

This classic design from 1962 is ideal to cross oceans and is used for various circumnavigations. Alberg is a stable and seaworthy boat that could even be used in casual racing. Its best point of sail seems to be a beam reach and close reach.

It is praiseworthy when crossing oceans. Unlike modern designs that tend to be thrown around on rough seas, Alberg’s narrow beam design slices through big and rough waves and moves quickly. Under extreme weather conditions, it could perform heaving-to and lying-a-hull with no problems.

pacific seacraft 34 solo sailing

Pacific Seacraft 34 is a smaller heavy displacement semi-long keel sailboat based on the highly successful Crealock 37. It has the same graceful lines and appearance as the Crealock and is known as the Voyagemaker.

It is built with comfort and safety in mind with its large overhanging bow and beautiful sheer line ending with a traditional canoe stern. Constructed with the highest standard, it is a seaworthy sailboat that is ideal for bluewater voyages.

It is a cutter-rigged sailboat with skeg-hung rudders and control lines being fed back to its cockpit. The smaller cockpit may feel cramped but its design lowers the risk of flooding.

Still, it has a great interior suited for living aboard. It has a large headroom, comfortable galley, and up to five berths for comfortable cruising.

Although you may feel some hobby-horsing windward because of the overhangs, Seacraft 34 is overall a very balanced boat with great upwind performance. It has outstanding control capabilities and is able to sustain surfing speed with ease.

Tayana 37 solo sailboat sailing

This is a double-ended full keel cruiser designed by Bob Perry and built-in Taiwan in response to the rising popularity of Westsail 32. It was offered to the market as a semi-custom boat and built with high-quality materials.

You can modify the internal layout and can choose a ketch, cutter, or pilothouse version. There is an option to use wood or aluminum spars. The mast could also be keel-stepped or deck-stepped.

Before, only 20 were ketch sailboats due to the popularity of the cutter design at that time. Now, ketch has proven to be faster and more balanced between the two.

Tayana is relatively faster than any sailboat in its class. Its best point of sail is in its broad reach. It also tracks well windward, and is an ideal choice for the trades. It is also great how the cockpit is secured from any flooding even when traveling. 

Today, a lot of people are still actively sailing this. Tayana 37 has become well known for offshore and blue water sailing.

canadian sailcraft 36 single handed sailing solo

Canadian Seacraft is well known for its fiberglass racer and cruiser. CS 36 is a small traditional fin keel sailboat with a masthead sloop intended for recreational use. It is seaworthy and has good performance in different weather conditions.

It was designed by Raymond Wall and had a production run between 1978 to 1987. It remains to be popular in both north and south borders.

It is a beautiful sailboat with a graceful sheer line and balanced overhangs at both bow and stern. Its details and quality in design and production are clearly of a higher tier.

It is mostly built with fiberglass and balsa wood. It is equipped with an internally mounted spade transom hung rudder. All of its lines lead to the cockpit, which is ideal for single-handed sailing.

CS 36 Traditional also has a deep-depth draft and wide beams with great access to the cockpit and foredecks. It is wide and spacious, which is perfect for comfortable cruising.

The sailboat has great proportion and traditional aesthetics. It is simple and straightforward, which makes it ideal for bluewater sailing.

Hallberg rassy 352 single handing sailboat

This is a sturdy and high-quality sailboat built between 1978 to 1991. It features a progressive design, combining a walk through with the aft-cabin from the main saloon. It is made with a tall and standard rig each supported on double and single spreaders, respectively.

Hallberg Rassy 352 has a nicely balanced hull sporting a fin keel with rudder on skeg, a generous beam, and a 45 percent high ballast ratio. Its water and fuel tanks are placed low in the keel to improve sail carrying ability.

Its production spanning 14 years allowed for continuous improvements in its specifications. Newer sailboats have raised hulls for bigger headroom in the under the deck, aft cabins, and the walkthrough. Engines were also replaced by a Volvo and later a Penta Turbo or the bigger MD 22.

It is impressive how they balanced good interior and sailing performance. It has great seakeeping ability and smooth motion in heavy seas, easily an ideal sailboat for singlehanded sailing.

corbin 39 solo sailboat review

Corbin 39 was designed based on a Dufour design named Harmonie, increasing freeboard, and flushing the deck. Its style is influenced by the classic Scandinavian cruiser, Westsail 32.

It has a long fin keel, blunt bow, and a high freeboard. It was sold as kits, and various deck molds were produced. They have pilot, aft, and center cockpit variations.

It was made of sturdy and high-quality materials. The earlier version’s decks were of marine grade mahogany but it was later changed with Airex foam. Its lead ballast was encapsulated with fiberglass for added protection.

Earlier boats had a single spreader main or a turbocharged double spreader. Later, Corbin used 49 feet double spreader rigs instead, and all were deck-stepped.

Corbin 39 is truly a strong and seaworthy vessel. With its fin keel and skeg rudder, cutter rig, and reefed main combinations, it could take anyone safely and comfortably anywhere in the world.

Valiant 40 solo sailing

Valiant 40 took its looks from Scandinavian double-ender sailboats. It had a successful production run that spanned for 47 years. It proved to be one of the pioneers for modern blue water designs.

Its hull is made from thick hand-laid fiberglass, bolted and covered with teak. Its ballast is cast with lead bolted to the keel stub. Lastly, the skeg is constructed separately from hull molding and encased with fiberglass before being fastened to the hull.

It has a beautiful bow and sheer lines and a longer LWL for maximum speed. At the back are a non-spacious cockpit and a canoe stern ideal for bluewater sailing operations.

Under the waterline is a fin keel with its skeg hung rudder. It perfectly matches with the cruising hall above, minimizing wetted surface area 

Overall, Valiant 40 is a seaworthy vessel with great blue water performance. Extremely balanced and well-mannered, it can withstand extreme weather conditions with ease and minimal effort on your part.

It soon gained a reputation as a fast water passage-maker with high integrity. Now, it is regularly used for circumnavigations by solo sailors and voyagers.

contessa 32 solo sailing sailboat

If you like a sailboat with a proven track record, then Contessa 32 is for you. It is a seaworthy racer-cruiser with good all-around sailing capabilities released in 1971.

Like its younger sister, Contessa 26, it has great speed, integrity, and affordability . Contessa 32 is a definite combination of old and new with its traditional narrow beam, a full hull with a fin keel, and fiberglass rudder protected by a skeg found in more modern yachts.

It has marked overhangs and a narrow tuck-up stern. It has less headroom below in return for its lesser wind resistance.

This configuration delivers fast racing speed and great stability. It could definitely withstand extreme weather and rough waves. Contessa 32 is claimed to be able to right itself when rolled or capsized.

Contessa 32 is known for its forgiving nature. It has a responsive helm and excellent windward performance. With its astounding stability, it can carry full sail for up to 25 knots.

fast passage 39 single handing sailboat

Fast Passage 39 was designed by William Garden and is said to be a legendary cruiser with speed, ruggedness, and fame. It is a stout double-ender comparable to the Valiant 40.

It has the same LOA and LWL as Valiant and also has nearly identical ballast and displacement. The difference is its narrower frame and more evolved underwater shapes resulting in flatter forward and aft keel sections and less wetted area. It also has great directional stability as its rudder allows great control under wind vane and down steep waves.

It is a high performing sailboat but also difficult to find as only 41 were produced. A part of the group was offered as hull and deck kits intended to be finished by the sailboat owners.

Fast Passage 39 also has a proven track record and has won single-handed blue water races. It performs great under a wide range of conditions, especially in light winds.

By now you should have some idea what makes a vessel Bluewater friendly. There are hundreds of vessels that can make long distance voyage safe and enjoyable. These examples above are just a few examples of the Best Single Handed BlueWater Sailboats.

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7 Legendary Solo Bluewater Sailboats Worth Considering

When setting out to explore the open seas solo, you'll have to choose the right bluewater sailboat from so very many available options. The perfect boat for sailing single-handed is one that's not only safe and seaworthy, but also easy to handle on your own. In this article, we've handpicked the top 7 legendary solo bluewater sailboats worth considering for their excellent track records.

The most legendary solo bluewater sailboats are the Contessa 32, Westsail 32, Hallberg-Rassy 42F, Pacific Seacraft 37, Island Packet 38, Tayana 42, and Amel 54. These boats have it all: from robust designs to a world-renowned reputation for performance and reliability. They are known for their seaworthiness, durability, and comfort.

We understand the importance of balancing comfort and performance when spending prolonged periods at sea. Each of these sailboats has been proven to provide a harmonious blend of these attributes. Let's get to know them more below.

  • Solo bluewater sailboats are designed to be sailed by a single person, making them ideal for solo circumnavigation or long-distance cruising.
  • You can get the Contessa 32 and Westsail 32 for as little as $30,000.
  • The maintenance and repair costs of the seven boats range from $5,000 to $50,000 per year.
  • Marina fees and insurance can range from $5,000 to $20,000 per year.
  • Factor in upgrades and equipment costs that can reach up to $100,000.

bluewater sailboat plans

On this page:

The best solo bluewater sailboats, what makes a good solo bluewater sailboat, cost considerations when choosing a sailboat, maintaining your bluewater sailboat.

Initial Purchase Price Maintenance and Repairs Marina Fees and Insurance Upgrades and Equipment
$30,000 to $60,000 $5,000 to $10,000 per year $5,000 per year $5,000 to $15,000
$30,000 to $80,000 $5,000 to $10,000 per year $5,000 per year $5,000 to $20,000
$200,000 to $400,000 $10,000 to $20,000 per year $10,000 per year $20,000 to $50,000
$100,000 to $200,000 $10,000 to $20,000 per year $10,000 per year $20,000 to $40,000
$100,000 to $200,000 $10,000 to $20,000 per year $10,000 per year $20,000 to $40,000
$100,000 to $250,000 $10,000 to $20,000 per year $10,000 per year $20,000 to $50,000
$500,000 to $1,000,000 $20,000 to $50,000 per year $20,000 per year $50,000 to $100,000

Contessa 32 is a classic, compact, and seaworthy sailboat

Contessa 32's sturdy construction and excellent sailing performance have earned it a legendary reputation among sailors. With a well-designed interior layout, it has space for living aboard during your solo adventures. The Contessa 32 is a classic bluewater sailboat designed by David Sadler in the 1970s. It is known for its excellent balance, seaworthiness, and speed. It has a full keel, moderate displacement, and a classic design that has stood the test of time.

Westsail 32 is known for its rugged construction

The Westsail 32 gained fame as an affordable, rugged, and capable long-distance cruiser. Its full keel and sturdy hull ensure a comfortable ride in rough seas. The practical, function-driven interior makes it easy for solo sailors to maintain and navigate the vessel while providing essential amenities for an extended voyage.

Westsail 32 is another classic bluewater sailboat that was designed by William Crealock in the 1970s. It is known for its rugged construction, spacious interior, and excellent performance in heavy weather. The Westsail 32 has a full keel, heavy displacement, and a classic double-ender design.

Hallberg-Rassy 42F is known for its top-notch craftsmanship

The Hallberg-Rassy 42F is another superb choice for single-handed bluewater sailing. This Swedish-built yacht is well-renowned for its top-notch craftsmanship, stability, and comfort. It offers a spacious, well-lit interior, ensuring you'll enjoy your time below deck while cruising the open seas.

Hallberg-Rassy 42F is a modern bluewater sailboat designed by German Frers in the 1990s. It is known for its luxurious interior, excellent performance, and high-quality construction. The Hallberg-Rassy 42F has a fin keel, a spade rudder, and a modern design that combines comfort and performance.

bluewater sailboat plans

Pacific Seacraft 37 is designed for serious cruising

Pacific Seacraft 37 is a sturdy and reliable boat for solo sailors. Its moderate displacement and full keel provide excellent stability, while the well-thought-out interior layout includes abundant storage and comfortable living quarters. Its reputation as a proven bluewater cruiser makes it a top choice for solo sailors. The Pacific Seacraft 37 is another classic bluewater sailboat designed by Bill Crealock in the 1970s. It is known for its excellent balance, seaworthiness, and comfort.

Island Packet 38 is known for its spacious interior

Island Packet 38 is a popular choice among solo cruisers, thanks to its stable full keel design and living space. Its build quality, comfort, and performance make it well-suited for long-distance sailing. The spacious interior and practical layout ensure you have everything needed for a successful solo journey. Island Packet 38 is a modern bluewater sailboat designed by Bob Johnson in the 1990s. It 38 has a full keel, moderate displacement, and a modern design that combines comfort and performance.

Aside from bluewater sailing , there are other types of sailing discussed in this article.

Tayana 42 is known for its excellent balance, seaworthiness, and comfort

Tayana 42 is a comfortable, sea-kindly sailboat, ideal for single-handed offshore cruising. Its balanced performance, easy handling, and well-equipped interior ensure a safe and comfortable journey. It is well-regarded among sailors for its proven bluewater capabilities and timeless styling. The Tayana 42 is another classic bluewater sailboat designed by Bob Perry in the 1970s. It has a full keel, heavy displacement, and a classic design that has stood the test of time.

The Amel 54 is known for its luxury and exceptional build quality

This French-built vessel offers a spacious and comfortable interior with top-of-the-line amenities, making it an excellent option for solo sailors seeking a bluewater cruiser to explore the world in style and comfort. Its easy-to-handle design with advanced sailing systems allows you to sail solo with confidence and ease. The system includes electric winches, furling sails, and a self-tacking jib, which make it easy to handle the boat in all conditions.

To learn more about bluewater sailing , here's our comprehensive article on it.

bluewater sailboat plans

These factors will ensure not only your safety but also your comfort and ease during your sailing adventure.

Size and stability of a solo sailboat

A boat with a wide beam and short waterline provides more stability, making it easier for you to handle the vessel on your own. Some popular sailboat models known for their size and stability include the Westsail 32 and the Hunter Channel 31.

A good solo bluewater sailboat should be large enough to provide adequate storage space for supplies and equipment, while also being stable enough to handle rough seas and high winds. It should also have a well-designed hull shape that provides good stability and balance, and a keel that provides good tracking and prevents the boat from capsizing.

Ease of use and maneuverability of any solo sailboat

Features like roller furling and an electric windlass can make handling the sails and anchor much more straightforward. Also, hydraulic bow/stern thrusters with remotes can help you maneuver your boat easily and safely. Make sure to look for these features when choosing your bluewater sailboat.

A good solo bluewater sailboat should be easy to handle and operate by a single person. It should have a sail plan that is easy to adjust and control, and a steering system that is responsive and easy to use. It should also have a well-designed cockpit that provides good visibility and protection from the elements.

Durability and seaworthiness for long-term safety

A well-built sailboat with a history of proven offshore performance should be at the top of your list. Some of the best and most famous bluewater sailboats include the Alberg 30 and Hanse 371.

A good solo bluewater sailboat should be built to withstand the rigors of extended ocean voyages. It should have a strong, well-built hull that is capable of withstanding heavy seas and high winds. It should also have a well-designed rigging system that is strong and durable, and a keel that is designed to provide good stability and balance.

To learn more about the best keel design for bluewater sailing , here's our article on it.

Comfort and livability of a solo sailboat

Consider the layout and features of the boat, ensuring that it has a comfortable sleeping area, a well-equipped galley, and ample storage space. A good example is the Valiant 40, known for its excellent layout and seaworthiness.

A good solo bluewater sailboat should be comfortable and livable for extended periods of time. It should have a well-designed interior that provides adequate storage space, comfortable sleeping quarters, and a functional galley and head. It should also have good ventilation and lighting, and be well-insulated to provide protection from the elements.

Affordability and availability determine the sailboat's practicality

Set a budget and research suitable sailboats within that price range. Some budget-friendly options include the J/109 and Westsail 32. A good solo bluewater sailboat should be reasonably priced and readily available. It should be affordable for most sailors who are interested in long-distance cruising, and should be available for purchase or charter in most parts of the world.

If you're looking for bluewater sailboats under 40 feet , here's our article where we picked the top 13 most famous ones.

bluewater sailboat plans

You'll be faced with a range of solo bluewater sailboat options, from budget-friendly to luxury models. Let's explore some factors you should keep in mind to make the best decision for your needs and budget.

Initial purchase price : This is often the first thing people think of when it comes to the cost of a sailboat. There's a wide range in prices, depending on factors like age, size, and brand. For example, a used Alberg 30 might cost between $10,000 and $15,000, while a new Amel 54 could be in the range of hundreds of thousands of dollars. It's important to find a balance between quality and affordability that suits your needs and financial capabilities.

Maintenance and repairs : Owning a sailboat comes with ongoing expenses to keep it in good sailing condition. Regular maintenance tasks like painting, replacing worn rigging, and inspecting safety equipment can add up over time. Be prepared to allocate a portion of your budget for these essential tasks, as neglecting them could lead to more expensive repairs down the line.

Marina fees and insurance : Depending on where you plan to keep your boat, you may incur costs for marina or dockage fees. Additionally, securing insurance coverage for your sailboat is a must to protect your investment. Both of these costs can vary widely, so make sure you factor them into your overall budget.

Upgrades and equipment : To ensure your sailboat is well-suited for solo bluewater sailing, you might need to invest in upgrades to improve its safety and performance. For instance, you may want to add a roller furling system, wind vane, or more advanced navigation equipment. These enhancements can amount to a significant investment, so it's wise to plan financially for any desired upgrades.

bluewater sailboat plans

Here are some essential tips to keep your boat in top shape, and ensure its long life and performance during solo journeys:

Regular inspections : Make it a habit to perform a thorough inspection of your sailboat periodically. Examine the rigging, sails, hull, and all mechanical components. Routine inspections allow you to detect any signs of wear, damage or potential problems before they escalate.

Cleaning : Keep your sailboat clean by washing it regularly with freshwater and appropriate cleaning solutions. This simple practice prevents the buildup of dirt, salt, and other debris, which can cause corrosion and damage to your vessel over time.

Checking the bilge : Ensure that your bilge pump is working efficiently and that there's no water accumulating in the bilge area. If there are any signs of water accumulation, investigate the source and address any leaks or issues promptly.

Servicing the winches : Winches play a crucial role in your sailboat’s performance, so it’s essential to inspect, clean, and grease them regularly. This practice will guarantee their smooth operation and prolong their lifespan.

Sail care : Inspect your sails frequently for any tears, wear, or damage. Repair or replace them as necessary. To protect your sails from the sun’s harmful UV rays, always use a sail cover when not in use.

Keeping records : Maintain a logbook to document all maintenance tasks, inspections, and repairs. Not only will this help you keep track of what has been done, but it will also provide valuable information if you decide to sell your sailboat in the future.

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My Cruiser Life Magazine

Best Bluewater Cruising Sailboats: Top Picks & Reviews

A bluewater sailboat is designed from the keel up to cross oceans. Of the many thousands of sailboats manufactured every year worldwide, only a few meet this definition.

Before diving into the best examples, let’s take a moment to think about what really counts as a bluewater sailboat and what criteria you might use to evaluate different designs.

Table of Contents

What does bluewater sailboat mean, hull shape and design, strong construction, carries sufficient power, water, fuel, and food, comfort ratio and ride quality, flexible sailplan for all types of weather, handholds and safe decks, pacific seacraft/crealock 37/40/44, baba/tashiba/panda 40, valiant 40/42/47/50, norseman 447, passport 40, hallberg-rassy 42/44, amel super maramu, cabo rico 38/42, final thoughts.

When searching for boats online, the term “bluewater” gets batted around quite a bit. “Bluewater” refers to that mythical color that the ocean takes on when you are far offshore. The sunlight illuminates only the first hundred feet or so, and the endless abyss beneath gives that color an other-worldly quality.

The implication is that a “bluewater sailboat” is capable of seeing those blue waters. It’s capable of venturing offshore, and it’s capable of the self-sufficiency required to survive out there.

But there are still many questions to be answered. For every sort of bluewater expedition that you could dream up, you can find a type of sailboat that was built to do it.

A better and more descriptive term for the type of boat is a passage-making sailboat. This is a sailboat built to cross oceans. Most people want to do this in a sailboat between 40 and 65 feet long, all in all. Larger yachts are, more or less by definition, bluewater boats.

The distinction lies in the company that these mid-sized ocean-going vessels keep. There have been many thousands of sailboats ranging from 40 to 65 feet sold all over the world. But a vast majority of these designs were not built with ocean voyaging as their primary purpose.

Instead, many can be described as coastal cruisers—built for protected waters or maybe even carefully planned hops across sections of big water. Others were designed as charter boats that can provide luxurious accommodations for a week-long island vacation.

By and large, other priorities shine through that detract from their sea-kindliness and passage-making abilities on these boats. Manufacturers may choose to use hull shapes that provide bountiful interior and living space, making the ride rougher in rough seas.

They may choose a fin keel and spade rudder for better upwind performance and more overall speed, knowing that these designs are less sturdy and more prone to damage than a full-keel bluewater cruiser. They may include large windows, which add lovely light to the living space but also pose a danger should they be breached offshore in storm conditions.

Many boats like this have completed long passages or even circumnavigated successfully. To say that it wasn’t designed for the journey isn’t to say that it isn’t possible to make the journey. But they still should not be considered “bluewater sailboats” because they have done it and gotten lucky—or have done it carefully and been heavily modified to do it safely.

Best Bluewater Cruising Sailboats_where you make it

Criteria for Picking Your Bluewater Boat

Everyone has a different vision for what they want from a bluewater sailboat. The term carries a lot of baggage. There are traditional heavily-built cruisers that can weather anything. And then, there are the well-equipped and upgraded production boats that can get the job done.

For our article, we will look at the first option—boats designed and built with voyaging across oceans in mind. Unfortunately, the list isn’t long and is full of older boat designs. This is mainly because this type of boat has fallen out of style, replaced by production boats that emphasize living accommodations and crew comfort while in port.

In the end, the bluewater boat you pick shows your priorities. Of course, no boat is perfect, and every sailor makes some sacrifices. Here are a few of the things that seasoned bluewater sailors will be looking for in an offshore-bound vessel.

The hull design of a boat affects many things about its performance, but most critically, it affects its ride and comfort at sea. This is especially true going upwind. Modern production boats are almost uniformly flat bottomed, which can pound dreadfully in a heavy seaway.

On the other hand, classic full-keel designs are renowned for their easy motions at sea. They are commonly described as slow compared to modern designs. But truthfully, all sailboats are slow. Would you rather have a comfortable boat that cruises at 7 knots or lose your teeth while doing 9 knots?

Conditions offshore can deteriorate with horrifying speed. Even with the excellent weather forecast products available in the 21st century, a bluewater boat should be capable of surviving storm conditions at sea. The crew’s skill and their heavy-weather sailing strategy have an enormous impact on storm survival. A sturdy vessel built to take the beating gives the crew a solid, trustworthy platform that is less likely to have serious breakages in storm conditions.

The list of things that you could include in this category is endless. Most of these things do not exist on production boats but are considered must-haves on offshore vessels.

  • All deck and sailing hardware is through-bolted with heavy backing plates
  • All seacocks are mounted on proper mounting plates and flanges
  • All rigging is redundant so that no one failure can cause a rig to come down
  • Hull is thickly built to survive possible impacts better
  • Strongly built rudder mounted to the keel or skeg for protection and strength
  • Prop and prop shaft are protected from entanglement and damage

There is simply no substitute for the warm feeling a sailor has when they do not doubt that their boat can take on any challenge. Smart sailor spends more time worrying about their own abilities and skills than the quality of their vessel.

Passage-making means living aboard for an extended time at sea. That means that the vessel needs to be large enough to accommodate you and your stuff for at least one and a half times the length of your longest trip. It also means that there is space for everyone on board to live comfortably and cohabitate for that length of time. 

Yes, the 20-foot-long Pacific Seacraft Flicka has completed circumnavigations, as has the 22-foot Falmouth Cutter or the Contessa 26. All are examples of extremely well-built and sturdy blue water vessels. But for most crews that consist of two or three people, they aren’t big enough to survive long passages without living exceptionally minimally.

Thus, their utility is limited to solo long-distance voyagers who are far more into the adventure of living small than cruising comfortably.

Comfort is a vastly underrated quality in today’s ideal cruising boat. A comfortable ride at sea is simply invaluable. It means a better-rested crew and better living conditions on board all voyages, long and small, calm and rough.

Many websites talk about a yacht’s “comfort ratio”.  This is of little interest to the racer or the coastal cruiser. But it measures how nice a boat rides offshore. The best boat designs score 30 or better. Long and heavy bluewater cruisers may score better than 50. The comfort ratio considers the loaded displacement of the vessel, its length, and beam—so larger boats have the advantage.

The comfort ratio does not apply to catamarans , however. The ride comfort on multihulls is much more difficult to judge. While the motion of a heavy monohull in a seaway can be rhythmic and predictable, wave action is felt on two independent hulls and the bridge deck of a cruising catamaran . The result is a jerky and unpredictable motion.

Some crews much prefer this motion to the extra rolling that a monohull experiences. The differences are subjective and cannot easily be quantified. Some people never get seasick on monohulls and are miserable on sailing catamarans , and the opposite is true just as often.

Besides the ride motion, it’s worth noting that multihulls have no ballast at all. Instead, they are lightly built for the best speed and performance, translating into a bouncy and pounding ride over even the slightest chop.

A bluewater sailor will want to make a way in nearly every set of conditions imaginable, short of a survival-condition storm. To do this, their sail inventory should provide them with an option they desire. From light winds to gales and heavy seas, the boat should have options.

Far and wide, the Bermudian sloop rig has taken over as the sailplane of choice on the typical coastal bluewater cruiser. Traditional bluewater sailboats tend to be either cutters or cutter-rigged ketches. These setups provide more options and easier sail handling than sloops do.

Another significant consideration when working offshore is how easy it is to get around the boat when the world is moving every which way. Down below, everything should have round corners and soft edges—you never know where your next painful bruise will come from. Up on deck, tall gunwales and secure lifelines are the difference between a death-defying adventure or a routine walk to the bow.

Best Bluewater Cruising Sailboats_where you make it

10 Best Offshore Bluewater Sailboats

Here are just a few of the biggest names in bluewater sailboats. Some of these vessels have been out of production for decades, but they still make a name for themselves with those who appreciate this type of vessel.

As noted above, we’re sticking with the classic definition of “bluewater sailboat” here. Of course, many will argue that modern production sailboats and multihulls can and do cross oceans. They certainly can and do. But very few of them in this size range are purpose-built from the start to provide comfortable and safe rides at sea—and so they are omitted here. 

Fiberglass boats of this style began with the Westsail 32. This was one of the cruising sailboats that created a cultural movement. Today, these boats are not particularly memorable. They were first built in 1971 and were the first of an entirely new class of sailboats—the attainable, fiberglass-built, bluewater-capable cruiser.

While there are still Westsails out there, many better designs have popped up since. But it was the Westsail that got many dreamers dreaming of sailing off into the sunset, and it was the success of the Westsail that convinced many companies to try their hand at building beefy offshore boats.

One of the first successful competitors to the Westsail was the Tayana 37. Designed by Bob Perry and built-in Taiwan, the Tayana 37 was one of the most popular bluewater sailboats of the 1970s. Over 500 were built, and they are prized to this day for their seakeeping abilities and sturdy construction. Their canoe stern design makes them especially easy to handle in quartering seas. The Tayana is a full-keeled cutter, heavily constructed and sturdily built.

William “Bill” Crealock is known for putting a premium on designs that ride comfortably. Pacific Seacraft produced the most popular of his designs. In fact, nearly every one of the company’s sailboats came from his drawing board. Pacific Seacrafts are extremely well-built boats that anyone would feel comfortable in. 

These boats feature a long keel and a sturdy skeg-mounted rudder. Their performance is theoretically slightly better than full-keeled boats, but they’re still comfortable in a seaway.

Similar to the Tayana 37, this series of boats were also designed by Bob Perry and built by Taiwanese boatyards. They feature a slightly modernized cutaway full keel. They’re best known for their lovely interiors that showcase some of the best Taiwanese craftsmanship you’ll find.

These boats came in a wide variety of designs and sizes, but all are roughly similar. The Baba 30 is the smallest, while the 37 and 40-footers are better equipped for extended passage making.

Bob Perry updated his double-ender design for Texas-based Valiant Yacht. These are premium American-built yachts that are highly sought after to this day. The Valiant 40 incorporated a long fin keel and skeg-mounted rudder. The goal was to improve performance, especially when sailing upwind while keeping a structurally sound and sturdy design.

The results spoke for themselves, and the design has pretty much been adopted by every other design of offshore sailing yacht since.

Another modern design from the desk of Bob Perry, the Norseman 447, was built by Ta Shing in Taiwan, one of the premier boatyards in the world. Its underside is similar in design to the Valiants, with a long keel and skeg-mounted rudder. It’s heavily built and features just enough room and waterline for comfortable long passages.

Like the Norseman, the Passport is a ruggedly built offshore sailing yacht with a modern design. Also designed by Bob Perry and also built in Taiwan, the Passport was first launched in 1980. The line of boats eventually expanded to include yachts from 37 to 52 feet.

The Passport features a fin keel and skeg-hung rudder. It’s a sloop and was designed to be sailed under main alone for easy single-handing. The boats are incredibly well-built and sturdy. Sailor John Kretchmer wrote an excellent review for Sailing Magazine. https://sailingmagazine.net/article-537-passport-40.html The Passport offers the beautiful lines and sea kindly design of a Bob Perry boat, but with the modern finish and appeal of a newer boat.

The Hylas line of Taiwanese-built boats is a popular one. Unlike many others on the list, these yachts featured aft cabins and center cockpit designs. This provides a more central location to drive the yacht from. Down below, the arrangement allows for a large master stateroom aft with an island berth.

Hallberg-Rassy builds seaworthy and sturdy vessels in Sweden. Most of their designs, and all of their current offerings, come from the drawing boards of renowned European designer German Frers. The best-known models are center cockpit designs with excellent construction and beautiful joinery down below. The newer boats have modern undersides with fin keels and beefy, skeg-mounted rudders. Older boats have long or full keel designs.

This once little-known French manufacturer of beefy offshore ketches has experienced a renaissance thanks to the YouTube sailors on SV Delos. Amels are larger yachts, ranging from 50 to 60 feet long. They’re heavily built but feature a modernized ketch rig that makes sail handling easy. Much of the line handling is done by power winches, including furlers on all sails. Their newest designs are sleeker cutters and sloops.

Cabo Ricos are hand-built in Costa Rica by an American company, or they were until about 2010. The early 34s and 38s were designed by Bill Crealock, while Chuck Paine designed the larger yachts like the 42 and 56. They are one of the newest-built full-keeled cruisers you can find.

They’re known for their fantastic woodwork and joinery down below, but the lines of these lovely boats only hint at how comfortable they ride at sea. Their solid fiberglass hulls are extraordinarily well-built and ready for anything. They have cutter rigs and heavy displacements. In short, they were designed from the keel up for bluewater passage making.

There are very few companies that are still making pure-blood bluewater cruising boats. While the market for production and charter sailboats is enormous, the number of private owners who want to cross oceans is small. Most of the owners will prefer to find a boat on the used market anyway. That means fewer sales and a high retail price, making the endeavor’s profitability for the manufacturer difficult.

But there are plenty of used yachts out there, and many are ready to go cruising tomorrow. Some of the yachts on this list are so well built and sturdy that they will keep crossing oceans for decades to come.

Best Bluewater Cruising Sailboats_where you make it

Matt has been boating around Florida for over 25 years in everything from small powerboats to large cruising catamarans. He currently lives aboard a 38-foot Cabo Rico sailboat with his wife Lucy and adventure dog Chelsea. Together, they cruise between winters in The Bahamas and summers in the Chesapeake Bay.

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Introducing the All-New 

Bluewater 56.

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Photo Gallery

Images marked with a * are of sister-ships from a different manufacturer., exterior gallery, click on image to enlarge.

56 Interior

Interior Gallery

Saloon Aft

Standard Specifications

And equipment, hull and deck.

Hull is laid up with Twaran, a carbon aramid fiber with alternating FRP glass.  NO CORE with vinylester resins and lsophthalic gel coat.

Two epoxy barrier coats below the waterline for optimal protection.

Two coats of Micron CSC Bottom Paint.

Watertight collision bulkhead forward of forward cabin with independent overboard drainage.

Watertight Stern sections across aft lazarettes and stern locker.

Divided Anchor Locker with separate locker for fenders and docklines.

Large Aft Stern lazarettes, port and starboard with dual Bailey latches for watertight seal.

Stem Garage with dedicated Rule Auto bilge pump with manual over ride in cockpit.

Very Large Step Down Sail Locker with deck hatch access, 5' deep and over 4' long.

Solid Lead Keel with solid 35mm stainless steel keel bolts with transverse mounted 8mm backing plates.

Fully Skegged Rudder for optimal performance, strength and protection.

Bottom of rudder plane in each model above the keel plane for grounding safety.

Solid GRP fiberglass in all areas of deck for deck fittings and stress areas.

Molded contrasting non Skid available in two colors - Linen Beige or Whisper Grey.

Solid stainless steel head fitting with split bow roller with stowage for 55 lb Delta and 55 lb Rocna or Spade anchor.

Solid Stainless striker plates for bow protection.

Salt-water washdown pump for anchor washdown.

Two pair of stainless steel 12" bow cleats, one pair of 12" midship cleats and one pair of 12" stern cleats.

32" high stanchions, 1" in diameter with double lifelines.

Side Boarding ladder with port and starboard side mounting brackets.

Manship 316 stainless overhead hatches and ports throughout.

Winch inventory

Primary Winches           Antal CST 66's

Secondary Winches       Antal CST 54's

Mainsheet Winches        Antal CST 48

Cockpit Winches            Antal CST 48

Halyard Winches           Antal CST 48's

Harken Stand up Staysail Blocks.

Teak Handrails on foredeck coach roof and aft coach roof.

Stainless steel companionway handrails.

Stainless Coachroof handrails.

Whitlock "Hollywood" Pedestal that accomodates Raymarine E120 MFD and four 4" x 4" instruments.

Ritchie 5" Compass

Solid Teak varnished cockpit table with teak drink holders

Four solid stainless Cowl Vents.  One pair forward and one pair aft.

Stainless protective stern plate.

Freshwater hot and cold shower on stern platform.

Fold down stainless stem ladder.

Chainplate for optional inner forestay

Ground Tackle

WC 2200 Maxwell Nilsson Windlass with chain feed and stainless steel plate for chain protection. Bow controls AND remote cockpit windlass controls.

Primary Anchor and tackle: 250' System 40 3/8"Galvanized Hi tensile chain.

Secondary Anchor and tackle: 50' System 40 3/8" Hi tensile chain and 300' of 5/8" anchor rode with 55 lb Rocna

Four New England Rope Premium Braid Docklines: 2 x 35' x 5/8" and 2 x 40' x 5/8' premium braid.

Mechanical & Electrical

Yanmar BY150hp 4-cylinder turbo diesel engine with cockpit controls and complete alarm system.

Morse single lever control system to protect against high RPM gear shifting.

Dual Racor fuel filtration system allowing independent filter and bypass system.

Walborough in line fuel pump allowing engine bypass for filtration and eliminates the need for engine bleeding in the case of loss of fuel supply.

Two-way oil change pump plumbed diredtly to primary engine, genset, and transmission.

Wire is fully tinned and ABYC and CE compliant.

All thru hull fittings are solid bronze and all bonded .

Four AGM 8D House batteries, 840 amp/hr total, All batteries boxed and secured .

Two 8D House Batteries for Windlass and Bow Thruster (if equipped). 675 amp/hr total.

AGM 4D Engine starting battery 1x150 amp.

All batteries are isolated with a built in reverse isolation switch.

Primary High Output 130A Mastervolt Alternator dedicated to house bank. .

Dedicated 60A Alternator for Engine Battery. .

Fire retardant engine room sound insulation .

Shore power connection; 50/amp 125/250V.

Protech 50 amp built in battery charger.

Navigation lights; Running lights, Masthead anchor, Tricolor, Steaming light and Foredeck light.

Raymarine Depth sounder, Speed Log and Windspeed indicator.

Two independent bilge pump systems, one Rule system, one Par System. Total of 2500 gallon/hour with float switches.

Mamba Solid Drive sytem in lieu of chain and cable design

Rig & Rigging

Selden Anodized Aluminum Mast with triple V-spreader rig.

Hasselford Standing Rigging with Sta-lock Mechanical fittings. No swage fittings at deck.

Forward and Aft lowers for rig stability with individual chain plates.

Discontinuous Rigging for optimal strength and increased hardware.

Furlex 400 Series Roller Furling Forestay.

Doyle Sails including Mainsail and 135% Genoa with sunbrella cover.

Primary and secondary Main Halyard.

Primary and secondary Genoa Halyard.

Halyard Bales on forward dorades.

Plumbing & Tankage

275 Gallons of Total Water Tankage in four independent tanks.

280 Gallons of Total Fuel Tankage in four independent tanks.

Options available to increase and/or change balance of total and type of tankage.

All tanks have easy access for inspection with dipsticks, threaded inspection port and larger inspection.

Port for interior inspection and cleaning.

Two independent Shurflow self priming freshwater pump systems.

Third manual freshwater pump, foot activated for freshwater accessed in the galley.

All tankage for water and fuel is stainless stee.l

Two independent holding tanks, one dedicated to each head.

10 gallon hot water heater heated via engine driven system or AC supply.

All through hull fittings are bronze with seacocks or valves and bonded.

MARBLEHEAD      -      ANNAPOLIS      -      FT. LAUDERDALE

© 2020 BLUEWATER YACHTS

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5 Best Liveaboard Bluewater Sailboats

5 Best Liveaboard Bluewater Sailboats | Life of Sailing

Liveaboard bluewater sailboats are both comfortable to live on and capable of making long, offshore ocean voyages.

The best liveaboard bluewater sailboats must strike a balance between comfort and seakeeping abilities. These boats are generally heavy and stable and roomy enough to spend time in. They must also include the necessary hardware to make cooking, sleeping, and bathing possible in choppy conditions.

Table of contents

Bluewater Liveaboard Sailboat Design

What makes a good bluewater liveaboard sailboat , and how is it different from a coastal cruiser? There are a few aspects of purpose-built bluewater sailboats that make them different from most production vessels. The first and (possibly) most important is the hull design.

The classic bluewater sailboat hull shape features a long, deep, full keel. The keel acts as a hydroplane and keeps the boat stable on course in all sea conditions. Deep keel sailboats aren't the only kind of bluewater-capable vessels, but they're a tried and tested design.

Other vessels gain stability from having a wide beam. Beamy sailboats are far more comfortable in rolling seas, as they tend to buffett and pitch much less than leaner, narrow boats. Most ideal liveaboard bluewater sailboats balance length and beam carefully to make the most of the space and hull shape.

Space is another important quality to consider when choosing the best bluewater liveaboard sailboat. Interior space comes first, as living quarters are a key element of comfort.

Cockpit space should also be considered, especially if more than one person comes aboard. Most liveaboard bluewater sailboats sacrifice cockpit space for cabin space.

A comfortable liveaboard sailboat should include several amenities, including a head (toilet), a shower, two sinks, a galley with a stove, an icebox, a place to eat, and a place to sleep. Ideally, the dining area is separate from the primary sleeping area.

A separate chart table is ideal as well because it keeps food and clutter away from important navigational equipment. A chart table is less important on liveaboard sailboats that spend the majority of their time docked. That said, the chart table functions well as a spot for a microwave, toaster oven, or TV when you're not underway.

A separate forward V-berth, known as a master cabin, is a big plus on liveaboard boats. Separating the sleeping area from the rest of the cabin can increase comfort and coziness.

However, on a bluewater sailboat, a side berth near the hatch is essential as well. This is because you may need to quickly take control of the vessel after waking up, and it's best to sleep close to the helm.

Power and Water

Power and water shouldn't be overlooked when choosing a bluewater liveaboard. Many liveaboards spend most of their time docked and hooked up to shore power, water, and sewage. But bluewater liveaboards are designed for cruising, which means everything must be self-contained.

The best bluewater sailboats have sufficient freshwater storage tanks for several weeks on the water. Some have desalination (water maker) machines, which require electricity to run.

Solar panels are an excellent option for power generation, and they can be installed on almost any sailboat.

But all bluewater sailboats should have battery banks and a gasoline or diesel generator built into the system. On many vessels, the inboard engine also functions as a generator.

Safety is an essential factor to consider when choosing a cruising sailboat , especially if it doubles as your primary residence. Basic safety equipment such as bilge pumps and radios should be maintained and tested regularly. Backups and spare parts should also be kept aboard.

Other safety features, such as watertight hatches, can keep your cabin safe and dry during inclement weather. Self-draining cockpits are helpful when sailing offshore, as spray and waves drain from the exposed cockpit without the use of electric or mechanical pumps. If the drain ports are kept clean, no bailing is ever necessary.

Radar is another useful safety feature that, while not mandatory, can keep you in-the-know and alert you to the presence of nearby ships. Radar is especially useful at night, as the automatic alarms can wake you whenever a potential obstacle appears nearby.

Bluewater Sailboats for Living Aboard and Cruising

Living aboard a sailboat is one of the most interesting and rewarding lifestyles available today. It's even more alluring when you can sail your vessel across oceans, which is what bluewater sailboats are designed to do.

A liveaboard cruising sailboat combines comfort, seakeeping ability, and ease of handling in a compact and thoughtfully-designed package. Here are the best liveaboard sailboats for bluewater cruising.

1. Pacific Seacraft Flicka 20

{{boat-info="/boats/pacific-seacraft-flicka-20"}}

The Flicka 20 is the smallest and most interesting sailboat on our list. At only 20 feet overall in length, the interior accommodations of this vessel are spartan at best and suitable for minimalist living.

What makes the Flicka 20 stand out is its exceptional bluewater performance. This sailboat is truly an ultracompact pocket cruiser. With a full ballast keel, self-draining cockpit, and wide beam, the Flicka 20 is more capable offshore than some boats almost twice its size.

This sailboat has the profile of a traditional keel cruiser. From a distance, it would be easy to mistake for a much larger vessel. Its hull shape, manageable Bermuda rig, and small size make it a perfect starter sailboat for single handed offshore cruising.

Inside, you have (almost) everything you need to live comfortably, albeit in a minimalist way. The cabin features standing headroom throughout, which is highly unusual for a 20-foot sailboat. On the port side, you're greeted with a small but functional galley. On the starboard side, there's a small head with a toilet and a shower.

The Flicka 20 displaces a hardy 5,500 lbs. Due to its large keel, there's no centerboard trunk to obstruct interior space. A V-berth upfront makes up the sleeping accommodations, and some models feature settees on both sides with a pop-up dining and chart table in between.

The Pacific Seacraft Flicka 20 has achieved somewhat of a cult status amongst bluewater sailboat enthusiasts. Only about 400 were built, so purchasing a Flicka 20 is somewhat of a rare and expensive proposition. That said, the benefits of owning a 20-foot bluewater liveaboard sailboat are hard to beat.

Cheap slip fees, low maintenance costs, and simplicity are the major selling points of this vessel. It's trailerable behind most heavy-duty pickup trucks and technically small enough to store on the street or in a driveway.

2. Pacific Seacraft Allegra 24

{{boat-info="/boats/pacific-seacraft-allegra-24"}}

If the Flicka 20 is too small for your taste, try the Pacific Seacraft Allegra 24. It follows the same design principles of the Flicka 20, but with four feet of additional space for cabin amenities and seaworthiness.

Four feet may not sound like a lot, but it makes a world of difference on a sailboat. The additional space on the Allegra 24 adds room to the head, extends the port and starboard settees, and increases the size of the galley.

If you like the idea of a small, semi-trailerable offshore sailboat with liveaboard amenities, you'll love the Allegra 24. This stout sailboat has almost miraculous handling and seakeeping qualities while retaining the benefits of small overall size.

With the Allegra 24, you'll be able to make virtually any offshore passage and save on slip fees, maintenance costs, and overall labor. This vessel is easy to sail single handed and large enough for a minimalistic couple to live, eat, and sleep comfortably.

The Pacific Seacraft Allegra 24 is not ideal for people who need space for pets, children, or guests, as the interior is quite small when compared to other sailboats. That said, there's enough room for an occasional passenger, and the cockpit is comfortable enough for four adults to sit and interact.

3. O'Day 28

{{boat-info="/boats/oday-28"}}

The O'Day 28 is a popular sailboat that makes a great liveaboard cruising platform. This affordable vessel was produced between 1978 and 1986, and over 500 examples were produced over the years.

All in all, the O'Day 28 is a stout cruising sailboat that's suitable for offshore and coastal sailing. It features a raked stern and hidden rudder, and a helm that's similar to what you'd find on much larger boats.

The O'Day has a large fuel tank for its inboard engine and an even larger 25-gallon freshwater capacity, which is excellent for offshore cruising. Additional tanks can be added in storage spaces, making the O'Day 28 suitable for long voyages.

The cabin of the O'Day 28 is spacious and includes everything you'd need to live aboard comfortably, along with plenty of storage space throughout. The wide beam of the O'Day 28 gives it lots of space, so the cabin doesn't feel cramped for its size.

Two models of the O'Day 28 were built; one featured a swing keel, and the other had a fixed swing keel. The swing keel model is ideal for coastal cruising and shallow-water sailing, while the fixed keel O'Day 28 is more suited for bluewater cruising.

That said, both keel variants make fine offshore sailboats. The cabin of the O'Day 28 features a large galley with a stove and icebox, two large settee berths, a large center table ahead, and a V-berth forward. The head serves as a separator to the forward cabin, giving the V-berth an extra layer of privacy.

4. William Atkin "Eric" 32

{{boat-info="/boats/atkin-co-eric-32"}}

"Eric," designed in the 1920s by famous marine architect William Atkin, is a radical departure from typical modern liveaboard sailboats. However, as a bluewater liveaboard sailboat, this vessel likely outshines all the others on this list in almost every conceivable way.

Eric is a 32-foot traditional wooden ketch. This planked full- keel sailboat displaces over 19,000 lbs and has a draft of about five feet. The basic design of the hull is based on early Norweigian fishing boats, which were known for their resilience in rough North Sea storms.

Eric is a traditional gaff-rigged vessel with two short masts and a long bowsprit. Though complex to rig, it sails beautifully in all weather conditions. One of the earliest examples built survived a hurricane offshore in the 1930s, and subsequent models have completed numerous long-range ocean voyages.

Eric is a purpose-built long-range ocean cruiser. Interior accommodations are spacious and designed for comfort and utility. Unlike most sailboats of the time, Eric features a full head with shower, a 'master cabin' style V-berth forward, a full galley with an icebox, and standing headroom throughout.

William Atkin's Eric is, by all definitions, an ocean-crossing sailboat designed to take between one and four adults just about as far as they want to go. It has all the qualities of an oceangoing sailboat in a compact package, along with excellent seakeeping characteristics.

The primary drawback of this 32-foot Atkin sailboat is maintenance. Most of these hulls were constructed using traditional oak planking, which lasts forever if taken care of but requires skilled maintenance. The planks are caulked using cotton wadding, and they'll need recaulking if the boat stays out of the water for too long and "dries up."

If you're looking for a beautiful and historic liveaboard sailboat with serious offshore cruising capabilities, consider an Atkin Eric 32. Although somewhat rare, examples of this design occasionally pop up for sale on the used market.

5. Pearson 35

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The Pearson 35 crosses the rubicon into the 'big boat' category, as it has everything you'd expect of a large oceangoing sailboat. The vessel also has a unique displacement keel with an additional swing keel at the base.

The Pearson 35 is a roomy sailboat with excellent seakeeping abilities and a large sail plan. It's a typical Bermuda-rigged sloop with a tall mast and the usual sheet and halyard arrangement. As a result, it's fun to sail and easy to handle. It's also a fast boat, making it ideal for longer voyages.

The swing keel certainly doesn't make the Pearson 35 a shoal-draft sailboat. It has a modified full keel which (with the swing keel retracted) draws 3 feet 9 inches. With the additional swing keel down, the draft of the Pearson 35 increases to over 7 feet.

The Pearson 35 is a heavy boat with good sea keeping abilities. It was introduced in 1968, and over 500 units were produced. That makes it one of the more popular sailboats in its class, and plenty of Pearson 35s are still sailing around the United States.

Down below in the cabin, the Pearson 35 is roomy and comfortable. It features a full galley, an enclosed head with a shower and sink, and several berthing areas, including a forward V-berth. Plenty of storage is available throughout the cabin, making the Pearson 35 an excellent choice for living aboard.

There's something empowering about piloting a 35-foot sailboat through rough weather. The size of the boat provides both safety and a sense of security, which can help you keep a clear head during stressful situations at sea. The vessel is beamy as well, making it less likely to heel aggressively and increasing roll comfort in dicey seas.

Overall, the Pearson 35 is an excellent choice for a liveaboard bluewater sailboat. It's a large boat in comparison to the others on this list, and it's known for easy handling and excellent windward performance. The Pearson 35 is a common sailboat that's widely available on the used market.

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Daniel Wade

I've personally had thousands of questions about sailing and sailboats over the years. As I learn and experience sailing, and the community, I share the answers that work and make sense to me, here on Life of Sailing.

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METAL BOATS For Blue Water Introduction | Which Metal...? | Aesthetics & Hull Form | Design Features Scantling Calcs & Framing | Advantages of NC Cutting | Corrosion Protection | Conclusion   Introduction This essay is intended to bring to light a few of the issues surrounding the use of metal for boats. You can access any of the specific topics via the links above. While the pros and cons of various metals expressed here are quite relevant to one's choice of hull material, they are also central to the actual process of designing and building in metal, whether one chooses in favor of steel, aluminum, copper nickel, monel, stainless, or what have you... The following is therefore not solely aimed at potential metal boat owners, but also at boat builders and designers who may wish to make better use of metal as a structural material for boats.   Which Metal...? One of the primary choices one will face when considering metal is just which metal to use, where to use it, and what metals are best suited to each vessel type . To begin the discussion, here are a few brief thoughts with regard to steel versus aluminum. If an existing boat design is being considered, in other words a vessel that already has a fixed hull shape, then we can very generally observe the following: In terms of sea kindliness, some boats may be better if built in steel, due mainly to the extreme lightness of aluminum, which in some hulls may result in a more active / harsh motion. This is the case to a greater degree with larger boats or very beamy boats. Provided that the design has adequate displacement and stability to carry the added structural weight, boats in general will have a more gentle motion at sea if built in steel. This is not only due to the additional weight, but also to the distribution of that weight towards the perimeter, resulting in a greater roll moment of inertia. On the other hand, somewhat narrower or lighter displacement boats will often be best if constructed of aluminum. They'll generally have a narrower waterplane, and so less inherent shape stability. Therefore, due to having a relatively narrower waterline, they will react less avidly to the water's surface contours (waves), and will have a relatively easier motion at sea. In order to have sufficient stability, weight must be kept down, favoring an aluminum structure. It is usually a simple matter to adapt a steel vessel design to being built in aluminum, since the resulting vessel will have a lower center of gravity and enhanced stability (less structural weight, more ballast). But a design that has been optimized for aluminum construction will not ordinarily be able to be built in steel, due to the substantially greater weight of structure. The exception is an aluminum vessel that has been designed with relatively heavier displacement than needed. If we were to start from scratch and create a new design, we have the chance to optimize the hull form to take best advantage of the preferred material. With steel , we must design a hull with sufficient displacement to carry the structure. At 490 pounds per cubic foot, the weight of a steel structure adds up very quickly indeed. For smaller vessels, say below around 35 feet, this makes for a fairly heavy displacement. In larger sizes, say above 40 feet, one can make excellent use of steel. Above 45 feet and steel structure begins to come into its own. Above around 50 feet, a steel hull can actually be quite light for her length (by traditional cruising vessel standards). I have somewhat arbitrarily given the lower limit of a good steel vessel as being around 35 feet of length. This is of course not a fixed limit. The boundary of what can be built in steel is less a matter of boat length than it is a matter of shape and displacement. With proper design, one can successfully create a steel boat for coastwise or blue water sailing down to around 28 to 30 feet LOD.  Smaller is actually possible but compromises must be made...! Adequate displacement must be maintained to carry the structure, and thus draft and beam may not be decreased below a certain point. Therefore, roughly below around 30 feet the boat will require rather heavy displacement, likely resulting in a less graceful shape in order to carry the structure. There will be that much less carrying capacity remaining for fuel, water, and the desired number of sandwiches and beer...! For small vessels of say less than around 40 feet, one can make a very convincing argument in favor of aluminum . At 168 pounds per cubic foot, we can easily make use of greater plate thickness without much of a weight penalty, and still have a light weight structure.   When built to the same strength standard as a steel vessel, a bare aluminum hull "as fabricated" will weigh some 30% less than an equivalent steel hull. As an added bonus, the lighter weight of aluminum will permit a given hull form to be built with much greater strength than the same hull in steel. In other words, given the same weight budget an aluminum structure will be able to increase scantlings in order to have a considerably higher strength than the same design in steel. What other materials can be considered...?  Any design optimized for steel construction can be readily adapted to being built in Copper Nickel or Monel without having to make changes to the hull shape. The overall weights will turn out to be within a similar range and the placement of internal framing will usually be identical or extremely similar. We can also say that any design that has been optimized for aluminum construction could be adapted to the use of Titanium for the hull structure without requiring any hull shape changes. A titanium structure having an equivalent strength to a steel structure will be approximately 40% lighter than the steel structure, and roughly 10% lighter than an aluminum structure. Since we know from experience that "form follows budget" the choice of materials for a boat's structure ultimately comes down to a question of cost, which we will consider below.   Steel Mild Steel: Due to fabrication issues, one cannot readily make use of less than 10 gauge mild steel plating (0.134 inch, or 3.5 mm). Even 10 gauge mild steel plating can be very problematic to keep fair. It will have much greater distortion levels while welding than plate of a greater thickness. Even so, with a few essential metal boat building tricks learned, it is not much trouble to avoid distortion altogether in a 10 gauge steel hull.  With a few innovative approaches to the arrangement of structure, even less thickness is possible, down to say 12 gauge mild steel.  For an amateur builder however, working in 10 gauge mild steel without knowledge of a few essential tricks, the result will often be excess distortion. The natural temptation then is to use greater plating thickness, but there must be adequate displacement to carry the greater weight. A design intended for 10 gauge steel will be grossly over-weight if the plating is arbitrarily increased to, say, 3/16 inch, and it will neither float at the intended waterline, nor be able to carry the required amount of ballast, and as a result it will not have the intended stability. It turns out that in the battle against distortion, it is better to use a few more strategically placed longitudinals. Other tricks will also ordinarily be employed to preserve fairness, such as temporary external long's, etc. In general it is possible to design and build very fine steel boats down to around 35 feet (give or take a few feet), these smaller vessels will necessarily make use of 10 gauge mild steel plate and they will therefore necessarily require much greater skill in building. If the vessel can be large enough, say over 45 feet, or of sufficiently heavy displacement, then 3/16 inch mild steel plating can be used to advantage (just under 5 mm) and will be far easier to keep fair. For boats above 60 feet, 1/4 inch plate can be used and the boat will still be lighter than one could achieve with traditional plank on frame wood construction. Corten Steel: For smaller steel vessels that must use 10 gauge steel for plating, one can make a very good case for using Corten steel. Corten has about 40% greater yield strength than mild steel. This means that 10 gauge Corten plate will resist welding distortion and denting more or less the same as 3/16" mild steel plate. The higher yield strength is the primary justification for the use of Corten steel for metal boats, rather than imagining there to be any possible corrosion benefits. Although Corten tends to rust much more slowly than mild steel, whether a boat is built of mild steel or of Corten steel it still must be sandblasted and painted everywhere both inside and out. Corten is just as easy to weld and cut as mild steel, so aside from the slightly greater cost of Corten, it is to be recommended for all steel vessels having a steel plate thickness of less than 3/16 inch. "Cor-Ten A" is also known as ASTM A-242, which is an older specification for the current ASTM A-606 (usually for sheet under 3/16") and ASTM A-588 (usually for plate over 3/16" thickness). ASTM A-588 is also known as "Cor-Ten B" and is the more commonly encountered current spec for Cor-Ten, with a minimum yield strength of 50k psi in plates of greater thickness. An alloy sometimes specified for low temperature applications is "Tri-Ten" also known as ASTM A-441. An alternate (newer) spec for this alloy is A-607 when referring to sheet, or A-572 and A-572-M when referring to plate. "Tri-Ten" alloys contain a small amount of vanadium (A-572), or they may contain both vanadium and manganese (A-572-M). The addition of these alloying elements allows these steels to achieve greater strength by producing a more refined microstructure as compared with plain carbon steel (mild steel). The alloying elements provide a smaller crystalline grain size and a fine dispersion of alloyed carbides, thus providing higher yield strength without sacrificing ductility. High Strength Low Alloy (HSLA) Steel Common Names & Properties HSLA STRUCTURAL STEELS ASTM A572-50 EX-TEN 50 Offers 50k PSI minimum yield. ASTM A441 TRI-TEN Offers 50k PSI minimum yield. Resistance to atmospheric corrosion twice that of carbon steel. ASTM A242 COR-TEN A Resistance to atmospheric corrosion four times that of carbon steel. Excellent paint adhesion. ASTM A588-A COR-TEN B Similar to A242. Modified chemistry offers 50k PSI minimum yield. Resistance to atmospheric corrosion four times that of carbon steel.

In General:  The advantages of steel can be summarized as follows...

  • Steel is more rugged than aluminum, being tougher and much more abrasion resistant.
  • The various HSLA steels are even more so.
  • Welds in steel are 100% the strength of the surrounding plates, whether mild steel or Corten.
  •  Steel is more "noble" than aluminum, making steel less prone to electrolysis and allowing a steel hull to use regular copper bottom paint.  

Aluminum is light, strong, corrosion resistant, non sparking, conducts electricity and heat well, and is readily weldable by MIG or TIG processes. In terms of ease of construction, aluminum is excellent. It can be cut with carbide tipped power tools, dressed with a router, filed and shaped easily, and so forth. Aluminum is light, clean, and easy to work with.

Aluminum is therefore faster to fabricate than steel and welding aluminum is a very quick process, both resulting in a labor savings. In terms of thickness, 3/16 inch (around 5 mm) is generally considered the minimum plate thickness for MIG welding. However, if pulsed MIG welding is available then 5/32 inch plating (4 mm) can be used, particularly for deck and house structures.

Pound for pound, the cost of aluminum is much greater than steel. In 2012, aluminum in the 5000 and 6000 series costs between USD $3.00 and $3.50 per pound and pre-primed steel plate costs round USD $0.80 per pound.

Since the weight of an aluminum structure will be some 30% lighter than an equivalent steel structure, considering only the cost of materials an aluminum structure will still be roughly 2.5 times that of the equivalent steel structure. That aluminum is faster to fabricate and weld does help to reduce that ratio after labor costs are factored in.

Since aluminum is much lighter than steel, there is the option to use much greater plate thickness within a given weight budget, which means that not only can the overall strength be greater than with steel, but the distortion levels can be much more easily managed. In so doing, of course the cost will be proportionally greater.

Aluminum alloys for use on boats are generally limited to the 5000 and the 6000 series. These two alloy groups are very corrosion resistant in the marine environment due to the formation of a tough aluminum oxide. These alloys are subject to pitting, but the pitting action slows as the oxide film thickens with age.

Aluminum alloys are subject to crevice corrosion, since they depend on the presence of Oxygen to repair themselves. What this means is that wherever aluminum is in contact with anything, even another piece of aluminum or zinc, it must be cleaned, properly prepared, and painted with an adhesive waterproof paint like epoxy, then ideally also protected with a waterproof adhesive bedding such as Sikaflex or 3M-5200 to prevent water from entering the interface.

Paint preparation is critical. Thorough cleaning, and abrasive grit blasting will provide the best surface for adhesion of paint or bedding. Alternately, a thorough cleaning and then grinding with a coarse 16 grit disk will provide enough tooth for the paint to stay put.

Aluminum is anodic to all other commonly used metals except zinc and magnesium, and must be electrically isolated from other metals. A plastic wafer alone as an isolator is not sufficient. Salt water must be prevented from entering the crevice, which means that properly applied epoxy paint, adhesive bedding, and a non-conductive isolator should all be used together.

In aluminum, welds done in the shop are at best around 70% of the strength of the plate (in the 5000 series). Usually, one will compensate for the reduced strength in the heat affected zone either by providing a backup strip at any plate joint, and welding the plate joint thoroughly on both sides, or by providing additional longitudinal members to span any butt welds in the plating.

Ideally, plating butts will be located in the position of least stress. For most general plating, this is ordinarily at one quarter of the span between frames. In other words, with proper engineering and design, the reduced strength of aluminum in the heat affected zone is a non issue.

Aluminum hulls require special bottom paint. Organo-tin based anti-fouling paints can no longer be used as bottom paint except in such diluted formulations as to be nearly useless. Currently, the best antifouling paint for aluminum hulls is called "No-Foul EP-21" made by the E-Paint Company (800-258-5998). 

No-Foul EP-21 is an update of the original "No-Foul ZDF" both of which make use of a controlled release of hydrogen peroxide to prevent fouling. Practical Sailor Magazine did a controlled study of a large variety of anti-fouling paints over several years, during which they discovered that No-Foul ZDF outperformed ALL other antifouling paints during the first year of immersion in all waters. They also discovered that No-Foul ZDF performs significantly less well than the other AF paints during the second year... The conclusion? Refreshing the No-Foul coatings annually will result in a top performing system, as well as frequent inspection intervals for the hull.

The new formulation for No-Foul EP-21 is considered to be an improvement due to the addition of an environmentally preferred booster biocide that helps control slime and grass. Another improvement is the change from a vinyl binder to an epoxy. This makes the paint harder, and allows it to be applied over a wider variety of existing paints.

Other non-copper based anti-fouling technologies continue to appear, and they all should be considered provided that there are no metals present that are more noble than aluminum.

A big savings with aluminum is that it is ordinarily not necessary to sand blast or paint the inside of the hull. Generally, due to its very good conductivity one must insulate an aluminum hull extremely well. The most common insulation is blown-in polyurethane foam, although our present recommendations have drifted away from those materials.  In combination with a light primer or mastic, one can make an excellent case for the use of cut-sheet foams, such as Ensolite and Neoprene, where it is desirable to lightly blast the aluminum, and provide an epoxy primer or other barrier coating prior to insulating.

Various coatings for the interior of an aluminum boat are available which provide sound deadening and insulation. Two products in particular are Mascoat DTM for insulation, and Mascoat MSC for sound attenuation. Our preference is to use Mascoat MSC at 20 mils thickness throughout, with an additional 60 mils thickness in the engine room for sound attenuation. Then to apply Mascoat DTM at 120 mils thickness throughout over that as insulation. With this system it is not necessary to pre-paint the surfaces, nor to use additional insulation, although for colder waters a cut sheet foam can be added.

On the exterior , except on the bottom or locally where things are mounted onto the hull surface, it is completely unnecessary to paint an aluminum hull. This represents such a large cost savings that if the exterior is left unpainted, building in aluminum will often cost LESS than building the same vessel in steel. More or less, the cost difference amounts to the cost of painting the exterior of the aluminum hull...

We have already seen that a point in favor of aluminum is that a much lighter weight boat can be built than would be possible in steel. This is a performance advantage as well as a cost advantage. Not only will the lighter displacement boat be relatively less costly to build, it will also be much less costly to push through the water. Lighter weight means less horsepower is needed for the same speed, which means less fuel will be used to achieve the same range, both of which augment the overall savings in weight.

One might argue that with a lighter boat there will possibly be less room below, the lighter boat being narrower on the waterline, and possibly less deep. With proper planning, this need not be an issue.

On the plus side, even if an aluminum boat costs slightly more than a steel vessel to build (if painted), an aluminum boat will have a much higher re-sale value than a steel boat.  

Stainless Steel

I am occasionally asked, "What about building a boat in Stainless?"

A structure built in stainless will weigh approximately the same as one built in mild steel, although on occasion one may be able to make use of somewhat lighter scantlings due to the somewhat higher strength of stainless. There are several major drawbacks to the use of stainless, not the least of which is cost. Stainless of the proper alloy will cost nearly six times the price of mild steel!

Even if it were not so costly, stainless has numerous other problems:

  • Stainless is quite difficult to cut, except by plasma arc.
  • Stainless work hardens when being formed and can become locally tempered such as when being drilled.
  • Stainless deforms rather extremely when heated either for cutting or for welding, meaning distortion will be very difficult to control.
  • Stainless, even in the low carbon types, is subject to carbide precipitation in the heat affected zone adjacent to the weld, creating an area that is much more susceptible to corrosion as well as to cracking.
  • Stainless is subject to crevice corrosion when starved of oxygen. This can be prevented only by sandblasting and painting the surfaces wherever an object is to be mounted onto the stainless surface. The same applies to the back side of any stainless fittings which are applied to hull surfaces.

If the above issues with stainless can be properly accounted for in the design and building of the vessel, then stainless can be a viable hull construction media.

Type 316-L stainless is generally the preferred alloy. Type 316-L is a low carbon alloy, and is used in welded structures to help prevent carbide precipitation in the heat affected zone. When available, the use of type 321 or 347 stainless will be of considerable benefit in preventing carbide precipitation, since there are other alloying elements (tantalum, columbium, or titanium) which help keep the carbides in solution during welding.

In my view, as a builder the main battle one will face is the rather extreme distortion levels when fabricating with stainless. Stainless conducts heat very slowly and has a high expansion rate. Both of these characteristics conspire against maintaining fairness during weld-up. Short arc MIG welding will be an imperative. In fact Pulsed MIG will probably be desired in order to sustain the right arc characteristics while lowering the overall heat input.  

Copper Nickel

Another material which should be considered along with steel, stainless, and aluminum is Copper Nickel. One can ignore paint altogether with CuNi, inside, outside, top and bottom. Copper Nickel acts as its own natural antifouling. In fact, bare Copper Nickel plate performs better than antifouling paint..!  Being a mirror-smooth surface, any minor fouling is very easily removed.  

Besides not having to paint CuNi and its natural resistance to fouling, CuNi is also easy to cut and weld, it has relatively high heat conductivity, it is extremely ductile, and it is therefore very favorable with regard to distortion while welding.

There are two alloys of Copper Nickel which are the most common: 70/30 CuNi, and 90/10 CuNi. The numbers represent the relative amounts of Copper and Nickel in the alloy. Having a greater amount of Nickel, 70/30 CuNi is the stronger of the two and also the more expensive of the two.

In the US as of February 2007, 90/10 CuNi was priced around USD $8.50 per pound, and 70/30 CuNi around USD $13.00 per pound, both based on a minimum order of greater than 15,000 pounds. In other words, roughly ten to fifteen times the cost of the same structure in steel. I have not investigated current (2015) prices for CuNi, but we can be certain they are higher (i.e. the value of the dollar less) thus the ratio of costs vs. steel much higher.

The issues with CuNi are not only those of cost, but also of strength. For example, the ultimate strength of 90/10 Cu Ni is about one third less than that of mild steel, and the yield strength about half that of mild steel. In practice, this means that a hull built of Cu Ni will have to use heavier scantlings. CuNi, being slightly heavier than steel per cubic foot, the CuNi hull structure will end up being slightly heavier than an equivalent steel hull structure.

In most materials, we usually "design to yield." This means that the ultimate failure strength of a material is more or less ignored, and the yield strength is instead used as the guide for determining scantlings. For example, if we were to desire a 90/10 CuNi structure having the same yield strength as there would be with a similar steel structure, we would be tempted to actually double the scantlings. Naturally this would result in quite a huge weight penalty, BUT....

In practice, a CuNi structure need not be taken to this extreme. Using the ABS rules to calculate the scantlings, an all 90/10 Cu Ni structure will have around 25% more weight than a similar structure in steel. It is best to use the same plate thickness as with steel, and compensate for the lower yield strength by spacing the longitudinals more closely.

It is unlikely that one would choose CuNi for the internal framing, primarily because of its cost, its relatively low strength, and the relatively much larger scantlings and weight that would result. In other words, there is no reason not to make use of CuNi for the hull skin in order to take full advantage of its benefits, but it is possible to use a stronger and less expensive material for all the internal framing.

What is the best choice for the internal framing...? Probably type 316-L Stainless . As long as the various attributes of stainless are kept in mind, this is a combination having considerable merit. Here is why...

  • Stainless can be readily welded.
  • One can easily make a weld between stainless and Cu Ni.
  • Scantlings of stainless internal framing would not need to be increased, in fact they would be less than those required for mild steel.
  • The weight of stainless internal framing would therefore be roughly 10% less than with mild steel, or approximately equal to the weight of a Corten steel internal structure.
  • 316-L Stainless costs (February 2007) around USD $4.50 per pound based on a minimum order of 10,000 pounds. Therefore the cost of stainless is roughly half that of 90/10 Cu Ni, and about one third the cost of 70/30 Cu Ni... Combined with there being much lighter scantlings, the overall cost factor would be reduced considerably.

With this strategy the weight can be kept to roughly the same as an equivalent mild steel structure.

And to further reduce costs, NC plasma cutting or water jet cutting can be used for all plates and internal structure.

Are there still more options to reduce costs...?

Fiberglass...! Compared to the weight and cost of an all CuNi / Stainless structure, both cost and weight can be reduced by using fiberglass for the deck and house structures, or possibly just for the house structures. A cold moulded wooden deck and / or superstructure is also a possibility.

Even with GRP or composite wood for the house structures, it probably would be most advantageous to plate the deck with Cu Ni. In so doing, one could then use CuNi for all the various deck fittings: stanchions, cleats, bitts, etc. Pipe fittings are readily available in either alloy of CuNi, so this would be a natural. The resulting integral strength and lack of maintenance would be an outstanding plus.

While the expense of Copper Nickel may seem completely crazy to some, given a bit of extra room in the budget and the will to be completely free from ALL requirements for painting, this is the bee's knees....! The savings realized by not having to paint the entire vessel inside and out - EVER - will go quite a long way toward easing the cost differential.  

Per existing research on a number of commercial vessels, their operators have shown a very favorable economic benefit over the life of a Copper Nickel vessel. This is due to there being a much longer vessel life; far less cost for dry docking; zero painting costs; no maintenance; no corrosion; few if any repairs; etc. 

Per the Copper Alliance, and organization that has studied the economic benefits of CuNi for boat hulls, the cost saved on a commercial vessel's maintenance routine pays for the added cost of the CuNi structure within 5 to 7 years.  And... if the resale value of a CuNi boat is considered, the ROI is further enhanced.  

Monel 400 is an alloy of around 65% Nickel, around 30% Copper, plus small percentages of Manganese, Iron and Silicon. Monel is extremely ductile, and therefore will take considerable punishment without failure. Monel is easily welded, and Monel has extraordinary resistance to corrosion, even at elevated temperatures.

Monel is much stronger than mild steel, stronger than Corten, and stronger than the usual varieties of stainless. As a result of this greater strength, Monel could be used for the entire structure. As compared to a similar steel structure, Monel will therefore permit lighter scantlings and would allow one to create a lighter overall structure than with steel. Alternately one could use the same scantlings in order to achieve a vessel having greater strength .

To reduce costs even more, one could use the same strategy as with CuNi, i.e. use Monel just for the plating, and then use 316-L Stainless for the internal framing. This is probably the sweet spot, offering light scantlings and extraordinary freedom from on-going maintenance costs.

If cost is not an important factor, an all Monel structure may well be the ultimate boatbuilding material of all time.  

Titanium has been used in the aircraft and aerospace industries for quite a long time. As well, several Russian submarines have been built using Titanium. With very high strength alloys available, extreme nobility on the galvanic scale, virtual immunity to corrosion in sea water and in the atmosphere, and about half the weight of steel, there are only a few considerations that stand in the way of Titanium being the "perfect" hull material, not least of which is cost .

Cost :  Due to the higher cost of titanium as compared to, say stainless or aluminum, the choice in favor of using titanium for a fabricated structure such as a boat must be made on the basis of the resulting structure having lower operating costs, longer life, or reduced maintenance in order to justify its use.  In other words, titanium will only be chosen if it is perceived to have a lower total life cycle cost.

Plastic Range: Among the Commercially Pure (CP) grades of Titanium, and with most Titanium Alloys there is little spread between the yield point (the point at which a material is deformed so far that it will not return to its original shape when released) and the ultimate failure point. Thus most grades and alloys of titanium have a very limited plastic range. 

Elongation :  The percentage of elongation before failure is on par with mild steel, and is roughly twice that of aluminum.  Thus most grades of CP Titanium and most alloys are readily formable, and have a fatigue resistance on par with steel.

Stiffness: Another characteristic is "stiffness" which is expressed by the modulus of elasticity. For steel, it is 29 million psi. For aluminum, it is 10 million psi. For Titanium, it is 15 million psi. This indicates behavior that is somewhat closer to aluminum in terms of material rigidity.  In other words, Titanium will flex about twice as much as steel, but about 50% less than aluminum. Interestingly, Ti has about the same modulus of elasticity (stiffness) as Silicon Bronze, but Ti has less stiffness than copper nickel, which has an elastic modulus of 22 million psi.

Welding: Yet another consideration is the welding of Titanium, which is somewhat of a mixed bag due to several of the material's properties.

The melting point of Titanium (3,042 deg F) is well above that of steel (2,500 deg F) and about three times that of aluminum (1,135 deg F). Titanium forms a very tough oxide immediately on exposure to the air, and is highly reactive with nitrogen, therefore welding must be done only after thorough cleaning of the weld zone, and the welding process must assure a complete inert gas shroud of the weld zone both on the side being welded and on the opposite side. The weld zone must then continue to be shielded until the metal cools below 800 degrees.

These factors may provide considerable difficulty, but they are surmountable by thorough attention to detail, good technique, and aggressive measures to assure post-weld shielding. These factors however dramatically increase fabrication costs over that of other metals.

Among the other material properties that contribute to ease of fabrication of any metal are its heat conductivity, and its thermal expansion rate. Aluminum expands twice as much as steel per degree of temperature change, and is three times as conductive thermally. The thermal conductivity of aluminum is a big help, but the expansion makes trouble in terms of distortion. As a benefit though, an equivalent aluminum structure will have greater thickness and thus locally greater yield strength, so the score is more or less even between steel and aluminum, with aluminum having a slightly greater tendency toward distortion while welding.

With Titanium, this latter consideration will be the overriding factor in determining the minimum practical thickness for plating. Thermal conductivity is given as 4.5 BTU / Sq Ft / Hr/ Deg F / Ft for Titanium. For steel, it is 31, for aluminum it is 90. Thermal expansion is given as .0000039 in / in / deg F for Titanium, about 50% the expansion of steel and about 30% that of aluminum. These figures seem to indicate that the material would be fairly stable while welding, but that welds would take a much longer time to cool as compared to steel and vastly longer compared to aluminum. In other words, the heat would not dissipate - it would remain concentrated in the weld zone.

Industry consensus is that Titanium is slightly more prone to distortion due to welding as compared to steel. Considering these factors along with its much higher strength, as a very rough guess a thickness of around 3/32" may possibly be the minimum practical thickness for a welded structure in Titanium, with 1/8 inch thickness being a more likely lower practical hull thickness limit. As a comparison, the minimum thickness for other materials (mainly due to welding ease and distortion issues) is 10 gauge for mild steel (.1345"), and 5/32" for aluminum, although 3/16 inch thickness is a more practical lower limit for aluminum boat structures.

Corrosion:  Titanium is extremely corrosion resistant due to the immediate formation of a tenacious Titanium Dioxide on exposure to air or oxygenated water.  This means it is practically immune to corrosion in sea water, but there is one catch...  Like aluminum, Ti depends on free access to oxygen, therefore it can be susceptible to crevice corrosion wherever it is deprived of free access to oxygen and cannot form a protective oxide.  Crevice corrosion can be prevented in the same way as is done with aluminum, and some grades of Ti are more resistant to crevice corrosion than others. 

Titanium Grades:  Titanium Grade 2 is the most commonly available Commercially Pure (CP) grade, having 40k psi yield, 50k psi ultimate strength and a 20% elongation before failure.  It is highly formable and weldable, and is available in most shapes, i.e. plate, bar, pipe, etc.  These are highly favorable properties for hull construction.

Titanium Grade 12 includes Mo and Ni for a higher strength alloy having superior resistance to crevice corrosion, with 50k psi yield, 70k psi ultimate strength and an 18% elongation before failure. The 20k psi spread between yield and failure is a highly favorable property.  It is a highly formable grade, readily weldable and is available in a variety of plate sizes, pipes and bar shapes.  All of these are highly favorable properties for hull construction, making Grade 12 one of the best choices to be favored for boat structure.

Titanium Alloys :  An interesting Titanium alloy is the experimental Alloy 5111 (5% Al; 1% SN; 1% Zr; 1% V; 0.8% MO) with 110k psi yield, 125k psi ultimate strength and a 15% elongation before failure.  Described as "a near alpha alloy having excellent weldability, seawater stress corrosion cracking resistance and high dynamic toughness." It has a high elongation before failure, a "medium" overall strength of about twice that of mild steel, and has a slightly greater spread between its yield point and failure point than the "high" strength Titanium alloys. It is favored for submarines, but its high strength is not especially necessary for boats or large yachts.

Another Titanium alloy is the proprietary ATI Alloy 425 being made by Allegheny Technologies Inc. (ATI) who are targeting this alloy at ship structures.  With 132k psi yield, 152k psi ultimate strength and a 13% elongation before failure, its use is likely to be relegated to applications requiring very high strength.  Its low elongation before failure is an indication that it could be prone to cracking, and it is unlikely to be a candidate for typical boat structures (i.e. non-military usages).

Light weight, high strength, immunity from corrosion in sea water... sounds ideal.  Although it is obvious that Titanium would be an outstanding hull material, it requires extreme care during construction, thus labor costs would be high. If those factors can be mitigated or if cost is not an issue, then Titanium may possibly be the "ultimate" boat hull material...! 

Despite its immunity from corrosion in sea water, a titanium hull will still require paint below the WL in order to prevent fouling.  

Relative Cost

If we ignore the cost of the hull materials themselves for a moment and consider what may impact costs in other ways, we can observe the following... Vessel construction costs will vary more or less directly with displacement, assuming a given material, and a given level of finish and complexity in the design. Since displacement varies as the cube of the dimensions, we can see that the costs for a vessel will increase exponentially with size.

With regard to the complexity of a vessel the same can be said. Complexity in whatever form affects cost perhaps to the fourth power...! Assuming a given budget, a simpler boat can just plain afford to be made larger!

Estimating actual construction costs is relatively straightforward but it does require a detailed look at every aspect of the process. A reliable construction cost estimate must consider the hull material, degree of finish, complexity of structure, building method, whether the structure is computer cut, the complexity of systems specified and the degree of high finish for the joinery. This is only possible with a well articulated vessel specification, a complete equipment list, and a detailed set of drawings that show the layout and the structure.

Assuming we are considering vessels of equal size and complexity, when all is said and done, and if painted to the same standard on the exterior, an aluminum vessel may possibly be around 10% more expensive to build than the same vessel in steel. If the aluminum vessel is left unpainted on the exterior except where necessary, many yards can build for less in aluminum than in steel, or might quote the two materials at parity. This has been verified by several yards via actual construction estimates for boats of my design.

As compared to a steel boat, maintenance will be less costly on an aluminum boat and resale value will be higher. Taken as a whole, any increased hull construction costs for an aluminum hull will shrink into insignificance in the context of the entire life of the boat.

Of course a Copper Nickel, Monel, or Titanium vessel will be considerably more costly than one built in steel or aluminum, however in terms of longevity a boat built with any of those metals will provide the ultimate as a family heirloom...

For more information, please review our comprehensive web article on Boat Building Costs .  

The materials of construction need not dictate the aesthetics of a vessel. Much can be done to make a metal boat friendly to the eye. On the interior for example with the use of a full ceiling and well done interior woodwork, there will generally be no hint that you're even aboard a metal boat.

On the exterior, if metal decks are preferred for their incredible strength and complete water tightness, one can make the various areas more inviting by devious means. An example would be the use of removable wood gratings in way of the cockpit. Fitted boat cushions made of a closed cell foam work equally well to cover the metal deck in the cockpit area, and some will prefer to laminate a cork or teak deck over a painted and protected metal deck.

Many metal boats we encounter seem "industrial" in their appearance. In my view, classic and traditional lines, if attended to faithfully, will completely eliminate that industrial look. With a bit of classic gracefulness introduced by the designer, a metal boat will be every bit as beautiful as a boat of any other material.

My design work often tends to be drawn toward fairly traditional aesthetics, which some may regard as being somewhat old fashioned. What I have done in these designs however, is to take maximum advantage of up to date materials and current knowledge of hydrodynamics, while retaining the look and feel of a classic boat. In so doing, my overall preference is to provide a boat that is very simple, functional, and rugged, while carrying forth a bit of traditional elegance.

Everyone's needs are different of course. When considering a new design, nearly anything is possible. The eventual form given to any vessel will always be the result of the wishes of the owner, the accommodations the boat must contain, the purpose for which it is intended, and the budget that is available for its creation.  

Regarding Hull Form

Efficiency and performance are high on the list amongst the myriad considerations that go into shaping a hull. With metal hulls, there is always a question of whether a vessel should be rounded or "chine" shaped.

Assuming two vessels are of equally good design, whether the hull is rounded or single chine will not have much impact on their performance, i.e. they will be more or less equivalent. Here are a few considerations that may be of some benefit when considering the choice between rounded or single chine hull shapes...

  • If one were to take a single chine hull form and simply introduce a fairly large radius instead of the chine, the newly rounded vessel's wetted surface would be less; displacement would be less; and initial stability would be less, and the comparison somewhat skewed.
In terms of interior hull space, a chine hull form will often be slightly less wide at sole level and slightly wider at the waterline level, so possibly a bit less room to walk around but larger seats and berths. The single chine hull form will have slightly greater initial stability (greater shape stability), and will therefore have slightly greater sail carrying ability at typical heel angles under sail. The single chine hull form will have greater roll dampening (faster roll decay). The rounded hull form will have a slightly more gentle rolling motion. The chine hull form will have slightly greater wetted surface. This implies that the rounded hull form will have slightly less resistance at slow speeds where wetted surface dominates the total resistance. The chine hull can be designed to equalize or reverse that resistance equation at higher speeds due to wake differences resulting from the chine hull being able to have a slightly flatter run.

Aside from these generalities, relative performance would be difficult to pre-judge. We can however observe the following:

  • Given the same sail area, when sailing at slow speeds in light airs, one might see the rounded hull form show a slight advantage due to having slightly less wetted surface.
  • When sailing fast , a chine hull form will be more likely to exhibit greater dynamic lift, especially when surfing.
  • Especially in heavier air, one might even see a slight advantage to windward with the chine hull.

Given that those observations do not reveal any special deficiency with regard to a single chine hull we can additionally observe the following:

  • When creating a new design, wetted surface is one of the determining factors of sail area.
  • Having slightly greater wetted surface, a single chine hull should therefore be given slightly more sail area, so its slightly greater wetted surface will become a non-issue .
  • If the chine hull is given slightly more sail area, it will therefore be subject to a slightly greater heeling force.
  • However the single chine hull form will have inherently greater "shape stability" in order to resist that heeling force.
  • One can therefore expect the sail carrying ability to be essentially equalized .
  • Therefore with good design, there is no performance hit at low speeds, and there is ordinarily a performance gain at high sailing speeds.

Among the above considerations, the one factor that seems to favor the rounded hull form most definitively is that of having a slightly more gentle rolling motion. In other words, a slower "deceleration" at the end of each roll. On the other hand, rolling motions will decay more quickly with a single chine hull form. Even these factors can be more or less equivocated via correct hull design.  

Rounded Metal Hulls

As we have seen, one cannot claim that a rounded hull form is inherently better in terms of performance without heavily qualifying that claim. The primary trade-offs between a rounded hull and a chine type of hull form for metal boats therefore turn out to be purely a matter of cost and personal preference.

I have designed several rounded hulls for construction in metal. These are true round bottom boats designed with the greatest ease of plating in mind. Some are double ended, some have a transom stern, others have a fantail stern, and still others have a canoe stern where stem nicely balances the shape of the stern.

Having an easily plated shape, any of these rounded hull forms can be economically built. These rounded shapes require plate rolling only in a few places and are elsewhere designed to receive flat sheets without fuss. These are not "radius chine" boats. They are simply easily plated rounded hulls.

With any of these types, the keel is attached as an appendage, there being no need when using metal to create a large rounded garboard area for the sake of strength, as would be the case with a glass or a wooden hull. This achieves both a more economically built structure, as well as a better defined keel for windward performance under sail and better tracking under sail or power.

Plating on these rounded hull types is arranged in strips having a limited width running lengthwise along the hull. Usually the topsides can be one sheet wide, the rounded bilge one sheet, and the bottom one larger sheet width.

Examples of these rounded hull types among my designs are Jasmine , Lucille 42 , Lucille 50 , Benrogin , Greybeard , Fantom and among my prototypes such as Josephine and Caribe . While these might be imagined to have a "radius" chine shape, they are in fact true rounded hull forms. In other words, the turn of the bilge is not a radius but is instead a free form curve between bottom and topsides. Both bottom and topsides have gently rounded sectional contours that blend nicely into the curve at the turn of the bilge. With the exception of the turn of the bilge, all of the plating on these designs is developable and will readily bend into place making these vessels just as easily constructed as any radius chine shape. In other words, 85% to 90% of the vessel is able to be plated using flat metal sheets without any pre-forming.

What's the difference between this and a radius chine...?

In my view the visual difference between radius chine and rounded hull forms is very apparent, strongly favoring the rounded shape, yet the labor required and the consequent cost is the same. Due to the gentle transverse curvature given to the surfaces above and below the turn of the bilge, the appearance is a vast improvement over the relatively crude radius chine shape.  

Radius Chine Metal Hulls

Looking around at typically available metal boat designs we quickly observe that the "radius chine" construction method has become fairly common. Here, a simple radius is used to intersect the "flat" side and bottom plates. Although the radius chine shape takes fairly good advantage of flat plate for most of the hull surface, it is not a more economical construction method than the easily plated rounded hull shapes described above - nor is it nearly as attractive.

One reason for the popularity of the radius chine is that nearly any single chine boat can be converted to a radius chine. This is often done without any re-design of the hull by simply choosing an appropriate radius, and using rolled plate for that part of the hull. Radius chine construction does add quite a few extra hours to the hull fabrication as compared to single chine hull forms.

In my experience there is no benefit whatever to employ a radius chine shape over that of an easily plated rounded hull form. The radius chine hull will always be easily recognized for what it is... a radius chine shape rather than a true rounded hull. By contrast a gently rounded hull form will be vastly more appealing visually.  

Chine Hull Forms

A single chine can be quite appealing, especially when used with a more classic / traditional style. A few single chine examples among my sailing designs are the 36' Grace , the 42' Zephyr , the 44' Redpath , the 56' Shiraz , along with a number of others such as the prototype designs for a 51' Skipjack , or the 55' Wylde Pathaway .

As supplied, metal plate is always flat . When building a boat using flat sheet material, it makes the most sense to think in terms of sheet material and how one may optimize a hull design to suit the materials, without incurring extra labor. I am attracted to the single chine shape for metal boats. In my view the single chine shape represents the most "honest" use of the material.

In this regard I feel traditional styling has much to offer, keeping in mind of course the goals of seakindliness, safety, and of excellent performance. As with many traditional types, there is certainly no aesthetic penalty for using a single chine, as is evidenced by reviewing any of the above mentioned sailing craft.

Assuming that by design each type has been optimized with regard to sail area and hull form, it becomes obvious that the typically pandered differences between the performance of a rounded hull form versus that of a single chine, unless heavily qualified, are simply unsubstantiated.

In fact, since costs are significantly less using single chine construction, one can make an excellent case in terms of better performance via the use of a simpler hull form....!

How is this possible...?

With metal boats, labor is by far the largest factor in hull construction, and as we have observed greater complexity pushes the hours and the cost of labor up exponentially. Therefore dollar for dollar, a single chine vessel can be made longer within the same budget .

This means that in terms of the vessel's "performance per dollar" the single chine vessel can actually offer better performance (i.e. greater speed) than a similar rounded hull form...!

By comparison, a multiple chine hull form offers practically no advantage whatever. A multiple chine hull will require nearly as much labor as a radius chine hull. The only savings will be eliminating the cost of rolling the plates for the actual radius. In my view, multiple-chine shapes are very problematic visually, and they are much more difficult to "line off" nicely. There will be just as much welding as with a radius chine shape, and in general a multiple-chine hull will be considerably less easy to keep fair during construction.

If you look at the designs on this web site, you'll soon discover that there are no examples of multiple-chine vessels among my designs, whether power or sail....

Basically, multiple chine shapes cost more to build, and in my view multiple chine shapes are not as visually appealing. As a result the preference has always been to consider the available budget and to make a graceful single chine boat longer for the same cost, and realize some real speed, comfort and accommodation benefits...!

In the end what ultimately defines a good boat is not whether she is one type or another, but whether the boat satisfies the wishes of the owner.  

Keel Configuration

The keel of any vessel, sail or power, will be asked to serve many functions. The keel creates a structural backbone for the hull, it provides a platform for grounding, and it will contain the ballast.

In a metal boat, the keel is not just "along for the ride." In a metal vessel the keel can contain much of the tankage including a meaningful sea water sump, and the keel can serve as the coolant tank for the engine essentially acting as the "radiator." It is usually convenient to allow at least one generous tank in the keel as a holding tank.

A metal hull can take advantage of twin or bilge keels without any trouble. It is an easy matter to provide the required structural support within the framing. Often, bilge keels can be integrated with the tanks, allowing excellent structural support.

An added advantage with both sail and power boats is that the bilge keels can be used as ballast compartments. Having spread the ballast laterally becomes a big advantage in terms of the vessel's roll radius, providing an inertial dampening to the vessel's roll behavior.

Bilge keels can also be designed to permit a good degree of sailing performance to a power vessel which has been set up with a "get-home" sailing rig. Aboard a power vessel, when faced with the choices involved with having an extra diesel engine as a "get-home" device in the event of failure of the main engine, I would very seriously consider the combination of bilge keels and a modest sailing rig.

Bilge keels will usually make use of a NACA foil section optimized for high lift / low drag / low stall. With metal, this is easily accomplished.  

Integral Tanks

Integral fuel and water tanks are always to be preferred on a metal boat. Integral tanks provide a much more efficient use of space. Integral tanks provide added reinforcement for the hull and ease of access to the inside of the hull. Integral tanks are very simple to arrange for during the design of the vessel. If the tank covers are planned correctly there will be excellent access during construction as well as in the future for maintenance.

The one exception to this generality is that polyethylene tanks may be preferred for black or grey water storage, since they can be readily cleaned. This is especially so in aluminum vessels, due mainly to the extremely corrosive nature of sewage. In steel vessels, when properly painted there will always be an adequate barrier, and integral black and grey water tanks again become viable. For aluminum construction, if integral holding tanks are desired the tanks must be protected on the inside as though they were made of mild steel... and the coatings must not be breached...!

Please see my article on Integral Tanks for more on this question...  

Scantling Calcs

Hull size, materials of construction, and the location of the specific region of the structure in question will each have a bearing on the results of the scantling calcs. The method of calculating the hull structural scantlings is usually processed as follows, assuming first that the vessel data is already given (hull length, beam, depth, freeboard, weight, etc.).

Select plate material according to owner preference, available budget, and desired strength or other material properties Select preferred plate thickness according to availability, suited to vessel size and displacement Calculate local longitudinal spacing to adequately support the plate Select frame spacing to satisfy the locations of interior bulkheads or other layout considerations Calculate scantlings required for longitudinal stringers to satisfy their spacing and the span between frames Calculate scantlings required for transverse frames according to the depth of long'l stringers and the local span of the frames.

Per item 3, when considering an alternate material it is possible that due to a difference in plate yield strength as compared to the original design material (say steel), that the long'ls will be placed slightly more closely (say for the same thickness of plate, but a plate of lesser strength).

Generally, since the long's support the plate, they are the primary variable when plate thickness, or strength, or location is changed. It is no big deal to the structure, to the overall weight, or to ease of the building of the vessel (as compared to say steel) to have a tighter long'l spacing. This is the proper strategy to accommodate plate of different strength or thickness.

Once the plate is adequately supported, then scantlings of items 5 and 6 can be calculated according to their spans and the material strengths for the chosen framing materials.

It becomes obvious from the above that it is an advantage (in terms of weight) to select a relatively lesser thickness of plating, and a relatively more frequent interval for internal framing. On the other hand, it is usually an advantage in terms of building labor to select plate of a slightly greater thickness and a less frequent framing interval (so simpler internal structure).

Please see my article on Using the ABS Rule for a more detailed look at how scantlings are determined.  

Frameless Construction...?

There is quite a lot of misleading and incorrect information associated with the implied promise of "frameless" metal boats, a notion that is pandered by several offbeat designers and builders. The concept of "frameless" metal boats is attractive, but flawed.

If one applies well proven engineering principles to the problem of hull design as detailed above, one quickly discovers that for the sake of stiffness and lightness, frames are simply a requirement. For example, in order to achieve the required strength in a metal vessel without using transverse framing will require an enormous increase in plate thickness. Even with light weight materials such as aluminum alloy this would automatically result in a substantial weight penalty..

With light weight materials such as aluminum, one can certainly gain some advantage by the use of greater plate thickness, primarily in terms of maintaining fairness during fabrication, and in terms of ruggedness in use. Still, as strong as metal is, even with light weight materials there is definitely a need to support the plating and to reinforce and stiffen the structure as a whole using frames and stringers.

In general, the most suitable arrangement for internal structure is a combination of transverse frames and longitudinal stiffeners. Framing may sometimes be provided in the form of devious strategies... For example framing may be in the form of bulkheads or other interior and exterior structural features, placed in order to achieve the required plate reinforcement. Many so-called "frameless" boats do indeed make extensive use of longitudinals in combination with bulkheads or other internal structure to reduce the span of the longitudinal stiffeners.

While it is true that many metal boats are successfully plated , and their plating then welded up without the aid of metal internal framing during weld-up, in order to provide adequate strength in the finished vessel, frames must then be added before the hull can be considered finished. Even on a hull that will eventually have substantial internal framing this construction sequence can provide a big advantage when trying to maintain fairness during weld-up.

Experienced metal boat builders and designers have often come to recognize the potential benefits of building a metal boat over molds which do not hold the boat so rigidly as to make trouble during the weld-up. However, the competent among them also know that to leave the boat without internal framing is quite an irresponsible act.

Please see my articles on Framing and Frames First for more on this subject.  

Framing Systems

Framing systems are several, but can roughly be categorized into

Transverse Frames Only Transverse Frames with Longitudinal Stringers Web Frames with Longitudinal Stringers.

Among those, the Transverse Frames Only system is fairly common in Europe. In the US, the most commonly system used is the second system, where transverses are used in combination with longitudinal stringers.

In terms of scantlings, typically, long'ls will be half the depth, but approximately the same thickness as the transverse frames. It is an ABS requirement that transverse frames be twice the depth of the cut-out for the long'l.

Among some light weight racing yachts, a system of Webs with fairly beefy Long'l Stringers is the preferred approach, or alternately Webs with smaller Intermediate Transverse Frames, in combination with Long'l Stringers..

A somewhat generalized walkthrough of the usual design sequence is as follows:

For any given vessel size, plating will need to be a certain minimum thickness suited to that vessel size. For that given minimum plating thickness (for that particular boat) the long'l stringers will need to be a certain distance apart in order to adequately support the plate. The dimensions of the Long'l Stringers are determined by the vessel size, the spacing of the long's and the span of the long's between transverse frames. Finally, the dimensions of the Transverse Frames are determined according to the vessel size, the frame spacing, the span of the frames between supports, and by the requirement that the frames be no less in height than twice the height of the long's.

In other words, by this engineering approach the transverse frames are considered to be the primary support system for the long'l stringers, and the long'l stringers are considered to be the primary support system for the plating.

When a long'l member becomes the "dominant" member of the structure (usually locally only), it ceases to be referred to as a long'l stringer, and becomes instead a long'l "girder" (an engine girder for example).

If long'l stringers are not used, then the frames are the only means of support for the plating. They must therefore be more closely spaced in order to satisfy the needs of the plating for adequate support. In general though, long'l stringers are to be considered highly desirable, primarily because they contribute considerably to the global longitudinal strength of the yacht.

When calculating the strength of any beam, there is a benefit when the beam gains depth (height). Beams of greater height have a higher section modulus. Just as with beams of greater height, when calculating a vessel's global longitudinal strength it is the height of the vessel that makes the greatest contribution. Small and medium sized power and sailing yachts usually have very adequate height , so long'l strength calculations are less critical. For larger yachts or for yachts which have a low height to beam ratio, there it is necessary to consider long'l strength very closely. Witness the catastrophic failures of several recent America's Cup vessels....!

As a general guide to the boundary of acceptability, the ABS rules consider that a vessel must be no more than twice as wide as it is high (deck edge to rabbet line), and no greater than 15 times its height in overall length. Beyond these limits, a strictly engineering "proof" must be employed rather than the prescriptive ABS Section Modulus and Moment of Inertia requirements for calculating the strength of the global hull "girder."

The ABS Motor Pleasure Yachts Rule, 2000, is a very suitable scantling rule for boats of any material. Originally created for "self propelled vessels up to 200 feet, the scope of the Motor Pleasure Yachts Rule has been subsequently restricted to vessels between 79 and 200 feet. In that size range, the ABS Rules for Steel Vessels Under 200 Feet, and the ABS Rules for Aluminum Vessels may also be applied, in particular to commercially used vessels. For sailing craft of all materials, the ABS Rules for Offshore Racing Yachts is applicable to sailing vessels up to 79 feet.

The most appropriate means of assessing the adequacy of structure is to assure that a vessel's scantlings comply with the applicable ABS rule, or alternately the applicable rule published by Lloyd's Register (England), German Lloyds (Germany), Det Norske Veritas (Norway), Bureau Veritas (France), etc.

As we can see from the above, framing is highly desirable for any metal yacht. Without framing, plate thickness would become extreme, and consequently so would the weight of the structure...  

Computer Cutting

The labor involved in fabricating a metal hull can be reduced by a substantial amount via NC cutting. What is NC...? It simply means "Numerically Controlled." Builders who are sufficiently experienced with building NC cut hull structures estimate that they can save between 35% and 55% on the hull fabrication labor via computer cutting.

As an example, a fairly simple vessel of around 45 feet may take around 2,500 hours to fabricate by hand, complete with tanks, engine beds, deck fittings, etc. ready for painting. If one can save, say 40% of those hours, or some 1000, then at typical shop rates the savings can be dramatic. By comparison, the number of design hours one must spend at the computer to detail the NC cut files for such a vessel may amount to some three to four man-weeks, or perhaps some 160 hours.

With this kind of savings, the labor expended to develop the NC cut files will be paid for many times over. In fact, the savings are sufficient that NC cutting has the potential to "earn back" a fair portion of the cost of having developed a custom boat design...! Where there may be any doubt, please review our web article on how we use CAD effectively to develop our designs for NC Cutting .

Anymore, it is inconceivable to build a commercial vessel of any size without taking advantage of NC cutting. While this technology has been slow to penetrate among yacht builders, these days it is plain that builders and designers who ignore the benefits offered by computer modeling and NC cut hull structures simply have their heads in the sand. A possibly entertaining editorial on this is subject is Are We Still in the Dark Ages ...?  

Paint Systems

Small metal boats are not designed with an appreciable corrosion allowance. They must therefore be prepared and painted in the best way possible in order to assure a long life.

Current technology for protecting steel and aluminum boats is plain and simple: Epoxy paint .

When painting metal, a thorough degreasing is always the first step, to clean off the oils from the milling process, as well as any other contaminants, like the smut from welding, which have been introduced while fabricating.

The next important step is a very thorough abrasive grit blasting on a steel boat, or a somewhat less aggressive "brush blast" on an aluminum boat. The process of sand blasting a metal boat is expensive and can in no way be looked at with pleasure, except in the sense of satisfaction and well being provided by a job well done.

While there is no substitute for grit blasting, there are ways to limit the cost of the operation. When ordering steel, it is very much to a builder's advantage to have it "wheel abraded" and primed. Wheel abrading is a process of throwing very small shot at the surface at high speed to remove the mill scale and clean the surface. Primer is then applied. Having been wheeled and primed, the surfaces will be much easier to blast when the time comes.

In terms of the paint system, aluminum boats are dealt with more easily than steel boats. Aluminum must be painted any place a crevice might be formed where things are mounted, and should also be painted below the waterline, if left in the water year-round. The marine aluminum alloys do not otherwise require painting at all.

On an aluminum boat, any areas which will be painted should receive the same aggressive preparation regimen used on steel: thorough cleaning, sand blasting, and epoxy paint. Aluminum is less hard than steel, so sand blasting aluminum is relatively fast compared to steel. The blast nozzle must be held at a greater distance and the blast covers the area more quickly.

On a Copper Nickel or Monel vessel, there would simply be no need for paint anywhere.  

Many schemes are used to insulate metal boats. Insulation is mentioned here in the context of corrosion prevention mainly to point out that regardless of the type used, insulation is NOT to be considered an effective protection against corrosion. As with anywhere else on a metal boat, epoxy paint is the best barrier against corrosion.

Sprayed-on foam is not to be recommended. While popular, sprayed-on foam has many drawbacks that are often overlooked:

  • Urethane foam is not a completely closed cell type of foam. With time, urethane foam will absorb odors which become difficult or impossible to get rid of. This is especially a problem when there are smokers aboard.
  • Nearly all urethane foam will burn fiercely, and the fumes are extremely toxic. Blown in foam should therefore be of a fire retarding formulation, and should additionally be coated with a flame retarding intumescent paint.
  • Sprayed-on foam makes a total mess, requiring extensive clean-up. The clean-up process actually further compromises the foam due to breaking the foam's surface skin.
  • Sprayed-on foam requires that an intumescent paint be applied, both for the sake of fire suppression, and in order to re-introduce the seal broken by the clean-up of the spray job.

A much better insulation system is to use a Mastic type of condensation / vapor barrier such as MASCOAT, which adheres well to painted steel surfaces, as well as unpainted aluminum surfaces. It creates a barrier to water penetration, and an effective condensation prevention system. Applied to recommended thicknesses of around 60 mils, it is effective as insulation. Further, it is quite good at sound deadening, is fire proof, and will not absorb odors. Mascoat DTM is used for insulation, and Mascoat MSC for sound attenuation, very effective on engine room surfaces and above the propeller. Both are effective whether on a steel or an aluminum boat.

These mastic coatings can be painted if desired. In more severe climates the mastic coatings can be augmented by using a good quality flexible closed cell cut-sheet foam to fit between the framing. The best choices among these flexible cut-sheet foams are Ensolite and Neoprene. There are several different varieties of each. The choice of insulation foam should be made on the basis of it being fireproof, mildew proof, easily glued, easy to work with, resilient, and if exposed, friendly to look at. Ensolite satisfies all these criteria. Ensolite is better than Neoprene in most respects, but is slightly more expensive. One brand offering good quality flexible foam solutions for boats is ARMAFLEX.

Styrofoam or any other styrene type of foam should be strictly avoided. Go get a piece at your local lumber yard and throw it onto a camp fire.... You will be immediately convinced. The same applies to any of the typical rigid or sprayed-on urethane foams. They are an extreme fire hazard and cannot be recommended.  

Zincs are essential on any metal hull for galvanic protection of the underwater metals (protection against galvanic attack of a less noble metal by a more noble metal), as well as for protection against stray current corrosion.

In the best of all possible worlds, there would be no stray currents in our harbors, but that is not a reality. Regardless of the bottom paint used or the degree of protection conferred by high build epoxy paint, zincs must be used to control stray current corrosion, to which we can become victim with a metal boat, even without an electrical system, due to the possible presence of an electric field in the water having a sufficiently different potential at one end of your boat, vs the other end...!

The quantity of zinc and the surface area must be determined by trial and error by observing real-world conditions over time. However as a place to start, a few recommendations can be made. As an example, on a metal hull of around 35 feet the best scheme to start with would be to place two zincs forward, two aft, and one on each side of the rudder. With a larger metal boat of say 45' an additional pair of zincs amidships would be appropriate. As a vessel gets larger the zincs will become more numerous and / or larger in surface area.

Zincs will be effective for a distance of only around 12 to 15 feet, so it is not adequate to just use one single large zinc anode. Zincs will ideally be located near the rudder fittings, and near the propeller. The zincs forward are a requirement, even though there may be no nearby hull fitting, in order to prevent the possibility of stray current corrosion, should the paint system be breached.

Using the above scheme, after the first few months the zincs should be inspected. If the zincs appear to be active, but there is plenty left, they are doing their job correctly. If they are seriously wasted, the area of zinc should be increased (rather than the weight of zinc). During each season, and to adjust for different marinas, the sizes of the zincs should be adjusted as needed.

Good electrical connection between the zinc and the hull must be assured.  

Bonding is the practice of tying all of the underwater metals together with wires or bonding strips. It is done in order to 'theoretically' bring all of the underwater metals to the same potential, and aim that collective potential at a single large zinc. It is also done in order that no single metal object will have a different potential than surrounding metal objects for the sake of shock prevention.

However for maximum corrosion protection, metal boats will ideally NOT be bonded. This of course is contrary to the advice of the ABYC. Keep in mind though that the ABYC rules represent the consensus of the US Marine Manufacturers Association, and are therefore primarily aimed at satisfying the requirements aboard GRP vessels, about which the MMA is most familiar. Naturally, aboard a GRP boat the boat's structure is electrically inert and not subject to degradation by corrosion, therefore aboard a GRP boat there is no reason to recommend against bonding - except perhaps the fact that bonding all underwater metals using a copper conductor invites the possibility of stray current corrosion of those underwater metals due to the possible potential differential in the water from one end of the boat to the other.

Little by little though, the ABYC is learning more about the requirements aboard metal and wooden vessels, and recommendations for aluminum and steel boats have begun to appear in the ABYC guidelines. Even so, the corrosion vs shock hazard conundrum aboard metal boats is not 'solved' since the solutions are not as simple as they might at first seem. For an introduction to some of the issues with regard to bonding, please see our " Corrosion, Zincs & Bonding " booklet.  

Electrical System Considerations

Aboard a metal vessel, purely for the sake of preventing corrosion the ideal will be to make use of a completely floating ground system. In other words, the negative side of the DC power will not permitted to be in contact with the hull nor any hull fittings, anywhere. With a floating ground system, a special type of alternator is used which does not make use of its case as the ground, but instead has a dedicated negative terminal.

This is contrary to the way nearly all engines are wired. Typically, engines make use of the engine block as a mutual ground for all engine wiring. Also, the starter will typically be grounded to the engine, as will the alternator. And typically the engine is in some way grounded to the hull, possibly via the coolant water, or possibly via a water lubed shaft tube, or the engine mounts, or even a direct bonding wire, etc.

Needless to say, for the sake of preventing corrosion, there should not be a direct connection between the AC shore power and the hull. This includes that insidious little green grounding wire. This whole issue is avoided if a proper marine grade Isolation Transformer is installed, which has as its duty to totally isolate all direct connections between shore power and the onboard wiring. This is done by 'inducing' a current in the onboard circuits, thus the electrical energy generated has been created entirely within the secondary coils, and is therefore entirely separate from the shore side power.

The purpose of the green grounding wire is to return any leakage current back to ground onshore, rather than to leak away through the hull and its underwater metals into the water, seeking an alternate path to ground. If a leakage current of greater than 10 milliamps exists onboard (not at all uncommon), it presents an EXTREME hazard to swimmers nearby. This is especially dangerous in fresh water where a swimmer's body provides much less electrical resistance than the surrounding water, and the swimmer thereby becomes the preferred path for any stray currents in the water. With a leakage current above 20 milliamps, death can (and has) become the result. Above 100 milliamps, and the heart stops. Serious business.

The shore side green grounding wire must be brought aboard and connected to the primary side of the Isolation Transformer. It creates a 'fail safe' return path for the AC current seeking ground. But on the secondary side of the Isolation Transformer it serves no purpose onboard because the secondary side will have created an entirely independent electrical system, generated onboard , and not tied to shore power.

Separately, there should ideally be a green grounding wire in the onboard electrical system, however it should not be tied to the shore side green grounding wire. Recommendations differ here, and the Isolation Transformer should be chosen on the basis of providing COMPLETE isolation of the onboard electrical system from the shore power system... What this means is that if a particular Isolation Transformer's wiring diagram recommends connecting the shore side green grounding wire to the onboard green grounding wire (effectively defeating its very purpose) that Isolation Transformer should be rejected as a candidate for placement onboard.

Other "black box" devices should be avoided, including "zinc savers" or impressed current systems, etc. On a military vessel, commercial vessel, or large crewed yacht where these systems can be continuously monitored, such "active" protection schemes may have some merit. However on a small yacht, which may spend long periods with no-one aboard but which may still be plugged into shore power, an "active" system will not be attended to with any regularity, and could easily fail and develop a fault that could potentially cause rapid corrosion, resulting in considerable damage.

The ideal electrical system onboard will be entirely 12v or 24v DC, energized via a large battery bank. All installations should have an Isolation Transformer on the shore power connection. Onboard, the secondary side of the transformer can then be connected to marine quality battery chargers. Some battery chargers are available that have a built-in isolation transformer, but they should be screened on the basis described above. Then onboard if the only thing the Isolation Transformer connects to onboard is a large battery charger, then there is no real connection between the onboard DC system and the shore side AC system.

Using such a system, it is possible to have onboard AC power provided by inverters, directly energized by the large battery bank. This provides yet another barrier between the onboard AC electrical system and the shore power system. It also provides other considerable advantages.... For one, some types of isolation transformer can be switched in order to accept either 110v AC or 220v AC, and to output either voltage , depending on what the onboard equipment requires (essentially just the battery charger in this case). Since the isolation transformer and the battery chargers are also frequency agnostic, if all onboard AC is generated by inverters, you then have a truly shore power agnostic system. All onboard equipment will either be DC, or will be AC generated onboard by the inverters at the requisite frequency and voltage required by the onboard equipment.

Where this scheme gets defeated rather quickly is where there must be an air conditioning system, and / or a washer / dryer, all of which are very power hungry. But we can still keep from bringing shore power onboard to directly serve those items by using the above described system (i.e. shore power > isolation transformer > battery charger > battery bank > inverter > onboard AC system) in combination with an onboard AC generator. In this way, all AC current onboard will be generated onboard, either via the inverters for low current draw items, or by the generator when high current draw items are used, and frequency / voltage suddenly become a non-issue...

The whole point is to keep shore power OFF the boat by limiting its excursion only to the Isolation Transformer, where it stops completely. With all onboard power being created entirely onboard, there is no hazard to swimmers posed by stray currents attempting to seek ground onshore, because the onboard "ground" is, in fact, onboard...

I know there are those who will disagree with the above statements about electrical systems. Whether you agree or disagree, please don't come all unglued over these matters and instead, for much more complete information on these topics, please see the resources mentioned below...  

We can see that metal can make considerable sense as a hull building material. On the basis of strength, ruggedness, ease of construction, first cost, and ease of maintenance, there is plenty of justification for building a metal hull, whether steel, aluminum, Copper Nickel, or Monel.

Steel wins the ruggedness contest. Aluminum wins the lightness contest. Copper Nickel and Monel win the longevity and freedom from maintenance contest.

Part of the equation for any vessel is also resale. In this realm, aluminum does very well, albeit in this country not as well as composite construction. This is mainly a matter of market faith here in the US where we are relatively less educated about metal vessels. As for resale, a vessel built of Copper Nickel will fare extremely well. After all, the Copper Nickel or Monel vessel will have essentially been built out of money...!

Metal is an excellent structural material, being both strong and easily fabricated using readily available technology. In terms of impact, metal can be shown via basic engineering principles and real world evidence to be better than any form of composite. If designed well, a metal boat will be beautiful, will perform well, will be very comfortable, and will provide the peace of mind achieved only via the knowledge that you are aboard the safest, strongest, most rugged type of vessel possible.

It is said among dedicated blue water cruisers in the South Pacific that, "50% of the boats are metal; the rest of them are from the United States....!" Although this statement may seem so at times, it is fortunately not 100% true!!

It is my hope that the above essay will be of some value when considering the choice of hull materials. If you are intending to make use of metal as a hull material you may wish to review the article " Aluminum for Boats " that first appeared in Cruising World magazine, and the article " Aluminum vs. Steel " comparing the relative merits of both materials. Also, in defense of steel as a very practical boat building medium check out the article on " Steel Yachts ."

In addition, there are two excellent booklets available on our Articles and Other Links page. The first of them, the " Marine Metals Reference " is a brief guide to the appropriate metals for marine use, where they will be most appropriately used. It also contains welding information and a complete list of the physical properties of marine metals. The second booklet, " Corrosion, Zincs & Bonding " offers a complete discussion of electrical systems, corrosion, zincs, and bonding.  

Other Articles on Boat Structure

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10 must-read tips for Bluewater cruising

  • Joshua Shankle and Rachel Moore
  • November 30, 2023

After a decade aboard his yacht bluewater cruising, Joshua shankle shares his 10 top tips gained over 10 years on the water

bluewater sailboat plans

Bluewater cruising can be a transformative journey, filled with remarkable moments and unforgettable adventures. But challenges come hand in hand with this way of life: from the constant maintenance and repairs, to the never-ending cleaning and polishing, liveaboard sailing can sometimes be exhausting and frustrating. Over the past decade, I’ve experienced both the highs and lows of this lifestyle, falling in and out of love with our boat countless times.

Inevitably, just when the frustrations threaten to overwhelm me, something magical happens and we are blessed with one of those days where everything falls into place. When conditions are ideal, the boat is cutting through the water, and all feels right with the world once again.

These are the days that reignite my passion for sailing and reaffirm my decision to embrace this lifestyle. We’ve discovered that the longer we spend on the water, the more frequently we experience these exceptional days, which is why we choose to never leave it.

While I wouldn’t consider myself an expert sailor, I am fortunate to surround myself with individuals who possess a wealth of knowledge and experience. Seeking advice and insights from those who’ve spent decades exploring the seas has been invaluable. Countless evenings, we’ve had the privilege of sharing stories and sundowners with couples who have dedicated their lives to cruising, some for over 30 years, a few fortunate souls for over 40. Their tales and experiences have sparked vivid dreams within me of my wife Rachel and I forging a similar life for ourselves.

For 10 years we have carved our own path amidst the vast ocean. So while our knowledge is based on our own experiences and what has worked for us, here are a few insights that I wish I’d known when we first set out on this journey:

growing-food-on-boats-herb-garden-credit-Rick-Moore

You can grow food onboard as well as buying what you need

10 bluewater cruising tips

You can find food everywhere, so prioritise your favourites. Before departing from our home port in the USA, Rachel and I vacuum-sealed what would turn out to be nearly a year’s worth of flour, rice, and sugar. We also stowed away an abundance of canned food ‘just in case’, but we carried very little of our preferred snacks and other products. Every port we have visited has had the basics, but it was the hard-to-find favourites that we missed most. Make sure to make room for them in your provisions.

bluewater sailboat plans

Buy the largest watermaker you can afford, and know how to service it. Photo: Joshua and Rachel Shankle

Consider upgrading to a larger watermaker , or if you’re planning to purchase a watermaker, choose the largest or highest output unit that fits your budget. We used to have a 7gph unit, which was energy-efficient but required constant running.

Now, with our 40gph watermaker, we only need to listen to it for two hours a week. In my experience, larger units also produce cleaner water and encounter fewer issues. Being able to rinse off as often as you like, wash gear and clothes, or even wash down the boat after a long bash to windward, all help to make life more enjoyable and prolongs the life of your gear sustainably.

bluewater sailboat plans

Wear long-sleeved and hooded sun shirts rather than constantly having to apply chemical sunscreen. Photo: Joshua and Rachel Shankle

Sun protection

Long-sleeved, hooded sun shirts are better than sunscreen. Instead of constantly applying greasy sunscreen to your arms, neck, and ears, wear an SPF-rated shirt. They offer more comfort, protect the environment, and prevent your cushions and pillows from becoming oily. We also wear sun-protection buffs, trousers, and gloves for long days out on the water.

bluewater sailboat plans

A powerful outboard for your tender will repay its cost many times over by making it quicker and safer to head for a beach, lug provisions back to the boat or even tow a yacht. Photo: Joshua and Rachel Shankle

Ship-to-shore

Get the largest outboard engine your dinghy can handle. Having a fast tender allows you to anchor in protected areas and easily reach fun surf breaks, excellent snorkelling spots, and transport all your gear and big provision runs. It also serves for safety and emergencies. On several occasions we’ve tied our tender alongside a sailboat with a dead diesel engine and towed the disabled vessel to safety.

bluewater sailboat plans

Your cockpit can be your living room – make it comfortable with plenty of shade. Photo: Joshua and Rachel Shankle

Outdoor living

Treat your cockpit as your living room. We sail hundreds or even thousands of nautical miles to reach picturesque anchorages, and the place we want to sit and enjoy the well-earned view is the cockpit.

Size matters less than comfort, so add plenty of cushions, pillows, and shades to protect you from the tropical sun. It will create a more enjoyable space to relax during the day or entertain late into the evening (OK, usually no later than 2130 for most of us!).

bluewater sailboat plans

Some jobs are more time-consuming to do afloat, so up-spec power and water generation for ease. Photo: Joshua and Rachel Shankle

Spares and repairs

Keep well-documented manuals for each system on board. This will help you find part numbers, service intervals, and essential information when you need it most. Even better, download the PDF versions and keep them on a hard drive or phone. Often these are searchable documents making it easier to find relevant information.

bluewater sailboat plans

Photo: Tor Johnson

Learn how to utilise navigation tools like Open CPN, Google Earth, and Ovital Maps. Being able to access high-definition satellite photos of passes, islands, and anchorages before arrival will assist you in planning anchorages, avoiding hazards, and navigating effectively, especially in challenging conditions and areas that are poorly charted.

Running multiple routes over each other, especially in bommie-infested lagoons like French Polynesia’s Tuamotu islands, provides peace of mind and eases navigation in poor light or inclement weather.

bluewater sailboat plans

Almost inevitably you’ll use more power than you first thought, so prioritise generation and storage. Photo: Joshua and Rachel Shankle

Energy consumption

Prioritise power generation. Assess your energy consumption and invest in solar power, wind generators, and lithium batteries to keep your boat comfortably off-grid for longer periods, reducing the need for generator use. When we departed from Ventura, California, Agápe had 520W of solar power charging 630Ah of AGM batteries.

We made every effort to keep our batteries above 60% charge and rarely let them drop below 50%, but it meant running the generator every fourth or fifth day for a few hours. Soon after, we realised our power consumption was higher than expected. To live off-grid comfortably and make cruising sustainable for Rachel and me, we needed more power. Now, Agápe boasts 875W of solar power and 500Ah of lithium batteries.

bluewater sailboat plans

Preventative maintenance – perhaps an hour a day – helps keep the boat fully functional. Photo: Joshua and Rachel Shankle

Maintenance

Practise preventive maintenance for more free time. It takes about an hour each day to keep the boat fully functional, in good working order, and aesthetically pleasing. If you skip a few days, you might not notice the difference, but you’ll eventually fall behind.

Every morning, before the heat of the day, one of us walks around the deck from the starboard side of the cockpit to the bow and then down the port side. Whenever we spot something that needs attention, we stop and make it our task for the day. Sometimes, we complete the entire loop and find everything working perfectly, with all the oil changes done and tarnished areas sparkling. At that point, grab your mask, fins, and scrubbing brush, and give the waterline a quick wipe. Now you’re ready to enjoy the day.

bluewater sailboat plans

Slow down to really appreciate the beautiful places you’ll visit, and don’t always be in too much of a hurry to move on. Photo: Joshua and Rachel Shankle

Take your time

Slow down. In our first three years, we felt the need to constantly keep moving. There were so many beaches to sit on and reefs to dive that we felt compelled to maintain a fast pace to try and see them all. However, relocating our entire home every three days proved to be exhausting.

Once we embraced a slower pace, we not only began to appreciate the magnificent places and experiences we were encountering more, but also found joy in the act of cruising itself. Slowing down has proven to be the most important factor in sustaining our cruising lifestyle.

Over the years we’ve witnessed many cruisers burn out after just a year or two, even though they had several more years of cruising ahead of them. Some people attempt to cram too much into a short itinerary, leaving them feeling overwhelmed and drained, which prevents them from truly enjoying their experiences and inevitably makes them yearn for the comforts and routines of life on land.

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